Name: 5/6-speed manual gearbox 02M FWD/final drives
Brand: Volkswagen
SKU: CDG7fb1ff13436d
Price: 9.43 EUR
Availability: InStock

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Details
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Repair manual New Beetle RSI 5/6-speed manual gearbox 02M FWD/final drives PDF download has the following content:

Chapter overview

Technical data
1
1 Identification markings for rear final drive
1
1.1 Identification markings for rear final drive
1
1.2 Code letters, assignment of mechanical units, transmission ratios, capacities \- rear final drive
2
2 Transmission layout
4
2.1 Transmission layout
4
3 General repair instructions
7
3.1 General repair instructions
7
Self-diagnosis, Electrical check
9
1 Self-diagnosis, electrical check
9
1.1 Self-diagnosis, electrical check
9
1.2 Safety precautions
9
1.3 Function of self-diagnosis
9
1.4 Self-diagnosis technical data
10
1.5 Fault finding with fault reader V.A.G 1551 or with tester VAS 5051 on "Haldex clutch" (guide)
11
2 Electric/electronic components and fitting locations
12
2.1 Electric/electronic components and fitting locations
12
2.2 Removing and installing four-wheel drive control unit -J492
17
2.3 Removing and installing pump for Haldex clutch -V181
18
3 Performing the self-diagnosis
20
3.1 Performing the self-diagnosis
20
3.2 Self-diagnosis test prerequisites
21
3.3 Connecting fault reader
21
3.4 Overview of function selection
24
3.5 Interrogating fault memory
24
3.6 Automatic test sequence
25
3.7 Fault table
25
3.8 Erasing fault memory, ending output
27
3.9 Final control diagnosis
28
3.10 Reading measured value block
30
3.11 Test table with measured values
31
4 Electrical test of Haldex clutch
32
4.1 Electrical test of Haldex clutch
32
Final drive, Differential rear
39
1 Replacing needle bearing (polygon bearing) for output shaft/drive flange on right-hand side
39
1.1 Replacing needle bearing (polygon bearing) for output shaft/drive flange on right-hand side
39
2 Removing and installing propshaft
44
2.1 Removing and installing propshaft
44
2.2 Removing and installing front disc coupling
52
2.3 Removing and installing rear disc coupling
56
3 Servicing propshaft
63
3.1 Servicing propshaft
63
4 Checking Haldex clutch for function
72
4.1 Checking Haldex clutch for function
72
6 Replacing sealing rings for flange shaft or drive flange
76
6.1 Replacing sealing rings for flange shaft or drive flange
76
6.2 Replacing seal for left drive flange
76
6.3 Replacing seal for right flange shaft
78
7 O-rings in rear final drive
81
7.1 O-rings in rear final drive
81
7.2 Replacing O-ring for pinion shaft housing/Haldex clutch (final drive removed)
81
7.3 Replacing O-rings for the cover/rear final drive housing (final drive installed)
83
8 Removing and installing rear final drive
85
8.1 Removing and installing rear final drive
85
8.2 Attaching rear final drive to engine stand
90
9 Checking gear oil level in rear final drive
91
9.1 Checking gear oil level in rear final drive
91
10 Checking oil level in Haldex clutch or change oil
92
10.1 Checking oil level in Haldex clutch or change oil
92
10.2 Checking oil level in Haldex clutch
93
10.3 Changing oil level in Haldex clutch
94
10.4 Changing oil filter for Haldex clutch
95

Manufacturer's designation	5/6-speed manual gearbox 02M FWD/final drives
Manufacturer	Volkswagen
Suitable for	New Beetle RSI (2001)
Suitable car types	9G
Category	Reparaturanleitung

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