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  • Examplepage for repair manual 5/6-speed manual gearbox 02M FWD/final drives
  • Examplepage for repair manual 2 5/6-speed manual gearbox 02M FWD/final drives
  • Examplepage for repair manual 3 5/6-speed manual gearbox 02M FWD/final drives

5/6-speed manual gearbox 02M FWD/final drives

For New Beetle RSI

Original Volkswagen repair manual


9,43 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

1.883 KB

100 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis, electrical check, Electric/electronic components and fitting locations, Electrical test of Haldex clutch, Replacing needle bearing (polygon bearing) for output shaft/drive flange on right-hand side, Servicing propshaft and O-rings in rear final drive. Show more
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Repair manual New Beetle RSI 5/6-speed manual gearbox 02M FWD/final drives PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification markings for rear final drive
    1
  • 1.1 Identification markings for rear final drive
    1
  • 1.2 Code letters, assignment of mechanical units, transmission ratios, capacities \- rear final drive
    2
  • 2 Transmission layout
    4
  • 2.1 Transmission layout
    4
  • 3 General repair instructions
    7
  • 3.1 General repair instructions
    7
  • Self-diagnosis, Electrical check
    9
  • 1 Self-diagnosis, electrical check
    9
  • 1.1 Self-diagnosis, electrical check
    9
  • 1.2 Safety precautions
    9
  • 1.3 Function of self-diagnosis
    9
  • 1.4 Self-diagnosis technical data
    10
  • 1.5 Fault finding with fault reader V.A.G 1551 or with tester VAS 5051 on "Haldex clutch" (guide)
    11
  • 2 Electric/electronic components and fitting locations
    12
  • 2.1 Electric/electronic components and fitting locations
    12
  • 2.2 Removing and installing four-wheel drive control unit -J492
    17
  • 2.3 Removing and installing pump for Haldex clutch -V181
    18
  • 3 Performing the self-diagnosis
    20
  • 3.1 Performing the self-diagnosis
    20
  • 3.2 Self-diagnosis test prerequisites
    21
  • 3.3 Connecting fault reader
    21
  • 3.4 Overview of function selection
    24
  • 3.5 Interrogating fault memory
    24
  • 3.6 Automatic test sequence
    25
  • 3.7 Fault table
    25
  • 3.8 Erasing fault memory, ending output
    27
  • 3.9 Final control diagnosis
    28
  • 3.10 Reading measured value block
    30
  • 3.11 Test table with measured values
    31
  • 4 Electrical test of Haldex clutch
    32
  • 4.1 Electrical test of Haldex clutch
    32
  • Final drive, Differential rear
    39
  • 1 Replacing needle bearing (polygon bearing) for output shaft/drive flange on right-hand side
    39
  • 1.1 Replacing needle bearing (polygon bearing) for output shaft/drive flange on right-hand side
    39
  • 2 Removing and installing propshaft
    44
  • 2.1 Removing and installing propshaft
    44
  • 2.2 Removing and installing front disc coupling
    52
  • 2.3 Removing and installing rear disc coupling
    56
  • 3 Servicing propshaft
    63
  • 3.1 Servicing propshaft
    63
  • 4 Checking Haldex clutch for function
    72
  • 4.1 Checking Haldex clutch for function
    72
  • 6 Replacing sealing rings for flange shaft or drive flange
    76
  • 6.1 Replacing sealing rings for flange shaft or drive flange
    76
  • 6.2 Replacing seal for left drive flange
    76
  • 6.3 Replacing seal for right flange shaft
    78
  • 7 O-rings in rear final drive
    81
  • 7.1 O-rings in rear final drive
    81
  • 7.2 Replacing O-ring for pinion shaft housing/Haldex clutch (final drive removed)
    81
  • 7.3 Replacing O-rings for the cover/rear final drive housing (final drive installed)
    83
  • 8 Removing and installing rear final drive
    85
  • 8.1 Removing and installing rear final drive
    85
  • 8.2 Attaching rear final drive to engine stand
    90
  • 9 Checking gear oil level in rear final drive
    91
  • 9.1 Checking gear oil level in rear final drive
    91
  • 10 Checking oil level in Haldex clutch or change oil
    92
  • 10.1 Checking oil level in Haldex clutch or change oil
    92
  • 10.2 Checking oil level in Haldex clutch
    93
  • 10.3 Changing oil level in Haldex clutch
    94
  • 10.4 Changing oil filter for Haldex clutch
    95
Manufacturer's designation 5/6-speed manual gearbox 02M FWD/final drives
Manufacturer Volkswagen
Suitable for New Beetle RSI (2001)
Suitable car types 9G
Category Reparaturanleitung

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