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  • Examplepage for repair manual 5/6-speed manual gearbox 02M FWD/gearbox
  • Examplepage for repair manual 2 5/6-speed manual gearbox 02M FWD/gearbox
  • Examplepage for repair manual 3 5/6-speed manual gearbox 02M FWD/gearbox

5/6-speed manual gearbox 02M FWD/gearbox

For New Beetle RSI

Original Volkswagen repair manual


15,16 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.595 KB

180 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox, Adjusting input shaft and Dismantling and assembling output shaft for 5th, 6th and reverse gear. Show more
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Repair manual New Beetle RSI 5/6-speed manual gearbox 02M FWD/gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, assembly allocation, ratios, capacities
    2
  • 2 Transmission layout
    5
  • 2.1 Transmission layout
    5
  • 2.2 Transmission layout
    5
  • 3 Calculation of overall gear ratio "i"
    8
  • 3.1 Calculation of overall gear ratio "i"
    8
  • 3.2 Notes on brake and performance tests and towing
    8
  • 4 General repair instructions
    8
  • 4.1 General repair instructions
    8
  • Clutch
    11
  • 1 Servicing clutch control
    11
  • 1.1 Servicing clutch control
    11
  • 1.2 Assembly overview - Pedal cluster
    12
  • 1.3 Removing and installing over-centre spring
    15
  • 1.4 Removing and installing clutch pedal
    17
  • 1.5 Assembly overview - Hydraulic system
    19
  • 1.6 Removing and installing master cylinder
    22
  • 1.7 Bleeding clutch system
    27
  • 2 Servicing clutch release mechanism
    27
  • 2.1 Servicing clutch release mechanism
    27
  • Controls, Housing
    30
  • 1 Servicing shift mechanism
    30
  • 1.1 Servicing shift mechanism
    30
  • 1.2 Installation position of shift mechanism
    30
  • 1.3 Removing and installing gear stick knob and cover
    32
  • 1.4 Servicing gear stick and gear stick housing
    33
  • 1.5 Removing and installing selector cables - Exploded view
    38
  • 1.6 Removing and installing shift mechanism
    41
  • 1.7 Adjusting shift mechanism
    45
  • 2 Removing and installing gearbox
    48
  • 2.1 Removing and installing gearbox
    48
  • 2.2 Removing and installing gearbox (vehicles with 6-cylinder engine)
    48
  • 3 Removing and installing bevel box
    68
  • 3.1 Removing and installing bevel box
    68
  • 3.2 Removing and installing bevel box (vehicles with a 5 or 6-cylinder engine)
    69
  • 4 Checking oil in manual gearbox with bevel box
    72
  • 4.1 Checking oil in manual gearbox with bevel box
    72
  • 5 Dismantling and assembling gearbox
    74
  • 5.1 Dismantling and assembling gearbox
    74
  • 5.2 Overview
    74
  • 5.3 Assembly overview
    77
  • 5.4 Removing and installing gearbox housing and selector mechanism
    78
  • 5.6 Assembly sequence
    87
  • 6 Servicing gearbox housing
    96
  • 6.1 Servicing gearbox housing
    96
  • 7 Servicing clutch housing
    105
  • 7.1 Servicing clutch housing
    105
  • 8 Dismantling and assembling gearbox selector mechanism
    112
  • 8.1 Dismantling and assembling gearbox selector mechanism
    112
  • 9 Dismantling and assembling selector forks
    116
  • 9.1 Dismantling and assembling selector forks
    116
  • Gears, Shafts
    119
  • 1 Dismantling and assembling input shaft
    119
  • 1.1 Dismantling and assembling input shaft
    119
  • 2 Adjusting input shaft
    130
  • 2.1 Adjusting input shaft
    130
  • 3 Dismantling and assembling output shaft, 1st-4th gear
    134
  • 3.1 Dismantling and assembling output shaft, 1st-4th gear
    134
  • 4 Adjusting output shaft for 1st-4th gears
    155
  • 4.1 Adjusting output shaft for 1st-4th gears
    155
  • 5 Dismantling and assembling output shaft for 5th, 6th and reverse gear
    160
  • 5.1 Dismantling and assembling output shaft for 5th, 6th and reverse gear
    160
Manufacturer's designation 5/6-speed manual gearbox 02M FWD/gearbox
Manufacturer Volkswagen
Suitable for New Beetle RSI (2001)
Suitable car types 9G
Transmission designations 02MA
Transmission types FZN, DQB, GQT, FMT, FMS, FMR, FMQ, FMP, FMN, FHB, FHA, FEL, FEK, ERG, ERE, GQV, FZP, FZM, FZL, FHC, EFY, EEJ, DXW, DRV, DRP, EDH, HVC, EGG, JMV, JMW, JMX, JMZ, JNE, JRQ, JRR, JRS, JRU, JRZ, DRW, ESW, FBS, FEM, FMU
Category Reparaturanleitung

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