Name: 5/6-speed manual gearbox 02M FWD/gearbox
Brand: Volkswagen
SKU: CDG7c83b4d4c50c
Price: 15.16 EUR
Availability: InStock

Content
Details
Reviews

Repair manual New Beetle RSI 5/6-speed manual gearbox 02M FWD/gearbox PDF download has the following content:

Chapter overview

Technical data
1
1 Gearbox identification
1
1.1 Gearbox identification
1
1.2 Code letters, assembly allocation, ratios, capacities
2
2 Transmission layout
5
2.1 Transmission layout
5
2.2 Transmission layout
5
3 Calculation of overall gear ratio "i"
8
3.1 Calculation of overall gear ratio "i"
8
3.2 Notes on brake and performance tests and towing
8
4 General repair instructions
8
4.1 General repair instructions
8
Clutch
11
1 Servicing clutch control
11
1.1 Servicing clutch control
11
1.2 Assembly overview - Pedal cluster
12
1.3 Removing and installing over-centre spring
15
1.4 Removing and installing clutch pedal
17
1.5 Assembly overview - Hydraulic system
19
1.6 Removing and installing master cylinder
22
1.7 Bleeding clutch system
27
2 Servicing clutch release mechanism
27
2.1 Servicing clutch release mechanism
27
Controls, Housing
30
1 Servicing shift mechanism
30
1.1 Servicing shift mechanism
30
1.2 Installation position of shift mechanism
30
1.3 Removing and installing gear stick knob and cover
32
1.4 Servicing gear stick and gear stick housing
33
1.5 Removing and installing selector cables - Exploded view
38
1.6 Removing and installing shift mechanism
41
1.7 Adjusting shift mechanism
45
2 Removing and installing gearbox
48
2.1 Removing and installing gearbox
48
2.2 Removing and installing gearbox (vehicles with 6-cylinder engine)
48
3 Removing and installing bevel box
68
3.1 Removing and installing bevel box
68
3.2 Removing and installing bevel box (vehicles with a 5 or 6-cylinder engine)
69
4 Checking oil in manual gearbox with bevel box
72
4.1 Checking oil in manual gearbox with bevel box
72
5 Dismantling and assembling gearbox
74
5.1 Dismantling and assembling gearbox
74
5.2 Overview
74
5.3 Assembly overview
77
5.4 Removing and installing gearbox housing and selector mechanism
78
5.6 Assembly sequence
87
6 Servicing gearbox housing
96
6.1 Servicing gearbox housing
96
7 Servicing clutch housing
105
7.1 Servicing clutch housing
105
8 Dismantling and assembling gearbox selector mechanism
112
8.1 Dismantling and assembling gearbox selector mechanism
112
9 Dismantling and assembling selector forks
116
9.1 Dismantling and assembling selector forks
116
Gears, Shafts
119
1 Dismantling and assembling input shaft
119
1.1 Dismantling and assembling input shaft
119
2 Adjusting input shaft
130
2.1 Adjusting input shaft
130
3 Dismantling and assembling output shaft, 1st-4th gear
134
3.1 Dismantling and assembling output shaft, 1st-4th gear
134
4 Adjusting output shaft for 1st-4th gears
155
4.1 Adjusting output shaft for 1st-4th gears
155
5 Dismantling and assembling output shaft for 5th, 6th and reverse gear
160
5.1 Dismantling and assembling output shaft for 5th, 6th and reverse gear
160

Manufacturer's designation	5/6-speed manual gearbox 02M FWD/gearbox
Manufacturer	Volkswagen
Suitable for	New Beetle RSI (2001)
Suitable car types	9G
Transmission designations	02MA
Transmission types	FZN, DQB, GQT, FMT, FMS, FMR, FMQ, FMP, FMN, FHB, FHA, FEL, FEK, ERG, ERE, GQV, FZP, FZM, FZL, FHC, EFY, EEJ, DXW, DRV, DRP, EDH, HVC, EGG, JMV, JMW, JMX, JMZ, JNE, JRQ, JRR, JRS, JRU, JRZ, DRW, ESW, FBS, FEM, FMU
Category	Reparaturanleitung

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