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Maintenance

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


15,53 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.852 KB

185 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine list, Service work, General, Descriptions of work, Exhaust emissions test and Glossary. Show more
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Repair manual New Beetle Cabrio / New Beetle Maintenance PDF download has the following content:

Chapter overview

  • 1 Engine list
    1
  • 2 Service work
    6
  • 2.1 Information on LongLife service and time or distance dependent service
    6
  • 2.2 Service tables
    8
  • 3 General
    25
  • 3.1 Lifting vehicle
    25
  • 3.2 Sticker
    26
  • 3.3 Connecting vehicle diagnosis tester
    28
  • 3.4 Severe operating conditions
    29
  • 3.5 Vehicle data sticker
    29
  • 3.6 Vehicle identification number
    30
  • 3.7 Countries with elevated sulphur content in diesel fuel
    30
  • 3.8 List of hot countries for changing ATF in the AG4 (01M gearbox)
    31
  • 3.9 Engine oil
    31
  • 3.10 Engine code and engine number
    31
  • 3.11 RME fuel (biodiesel)
    31
  • 3.12 Service intervals
    32
  • 3.13 Type plate
    32
  • 4 Descriptions of work
    33
  • 4.1 Removable towing bracket: Check and clean if necessary
    35
  • 4.2 Swivel joints: Visual check
    37
  • 4.4 Ambient temperature display: Select temperature units
    38
  • 4.5 Automatic gearbox: Changing ATF (01M gearbox)
    39
  • 4.6 Automatic gearbox: Changing ATF strainer (01M gearbox)
    39
  • 4.7 Automatic gearbox: Check gear oil in final drive (01M gearbox)
    39
  • 4.8 Automatic gearbox: Check ATF level, top-up if necessary (01M gearbox)
    39
  • 4.9 Automatic gearbox: Check ATF level, top-up if necessary (09G gearbox)
    39
  • 4.10 Automatic gearbox: Change ATF (09G gearbox)
    39
  • 4.11 Battery: Check using battery tester with printer VAS 5097A
    39
  • 4.12 Battery: Check battery terminal clamps for secure seating
    39
  • 4.13 Checking tyres: Condition, wear pattern, inflation pressures, tread depth
    41
  • 4.14 Brake system: Perform visual check for leaks and damage
    46
  • 4.15 Front and rear brake pads/linings: Checking thickness
    46
  • 4.16 Brake and clutch system: Change brake fluid
    49
  • 4.17 Brake fluid level: Check
    52
  • 4.18 Anti-theft wheel bolts: Installing
    53
  • 4.19 Digital clock: Set time and display mode
    54
  • 4.20 Direct shift gearbox - DSG -: Change oil and oil filter ( 02E gearbox)
    55
  • 4.21 Window regulators: Perform initialisation (activation)
    55
  • 4.22 Performing vehicle system test
    55
  • 4.23 Protective bellows: Visual check
    56
  • 4.24 Checking first aid box expiry date
    57
  • 4.25 Poly V-belt: Check condition
    57
  • 4.26 Poly V-belt: Adjust tension on engines without automatic tensioning roller
    57
  • 4.27 Fuel filter: Renew (diesel engine)
    58
  • 4.28 Fuel filter: Drain water (diesel engine)
    61
  • 4.29 Cooling system: Check frost protection and coolant level
    62
  • 4.30 Air filter: Clean housing and renew filter element
    65
  • 4.31 Engine cover panel -top-: Removing and installing
    66
  • 4.32 Engine compartment cover (noise insulation) -bottom-: Removing and installing
    71
  • 4.33 Engine oil level: Check
    72
  • 4.34 Engine oil: Drain or extract; renew oil filter and replenish engine oil
    72
  • 4.36 Performing road test
    82
  • 4.37 Wheel securing bolts: Tighten to specified torque
    83
  • 4.38 Reading radio code with fault reader
    85
  • 4.39 Radio: Activate anti-theft coding
    86
  • 4.40 Tyre repair set: Check
    87
  • 4.41 Manual gearbox/final drive: Check oil level
    88
  • 4.42 Window wash/wipe system and headlight washer system: Check function
    90
  • 4.44 Wiper blade protection: Remove
    95
  • 4.45 Headlight setting: Check, if necessary adjust
    98
  • 4.46 Sunroof: Check function, clean and grease guide rails
    106
  • 4.47 Sliding sunroof drains: Check flow and clean if necessary
    106
  • 4.48 Service interval display: Reset
    108
  • 4.49 Service interval display: Recoding / adapting
    113
  • 4.50 Power assisted steering: Check oil level
    120
  • 4.51 Track rod ends: Check clearance, security and boots
    122
  • 4.52 Dust and pollen filter: Renew filter element
    122
  • 4.53 Transportation devices: Remove blocking pieces from front axle springs
    123
  • 4.54 Transportation anchorage openings: Sealing with caps
    125
  • 4.55 Door arrester: Grease
    125
  • 4.58 Convertible top protective film: Removing (convertible)
    127
  • 4.59 Camshaft drive toothed belt: Check
    129
  • 4.60 Camshaft drive toothed belt: Checking for wear (SDI/TDI diesel engines)
    130
  • 4.62 Camshaft drive toothed belt: Renewing (unit injector diesel engines)
    131
  • 4.63 Camshaft drive belt tensioner: Renewing (unit injector diesel engines)
    131
  • 4.65 Spark plugs: Renew
    131
  • 5 Exhaust emissions test
    140
  • 5.1 Exhaust emissions test for petrol engines without OBD
    140
  • 5.2 Exhaust emissions test for petrol engines with OBD
    148
  • 5.4 Exhaust emissions test for diesel engines
    158
  • 6 Glossary
    180
Manufacturer's designation Maintenance
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y7, 9C1
Category Wartungsanleitung

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