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  • Examplepage for repair manual Engine Mechanical, Fuel Injection and Ignition
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Engine Mechanical, Fuel Injection and Ignition

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


16,84 €7% VAT incl.

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  • English

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Language: English

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4.764 KB

203 Sites

Detailed technical data

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This repair manual contains: Technical Data, Engine, Removing and Installing, Sealing Flanges and Flywheel/Drive Plate, Crankshaft, Servicing, Fuel Supply System Components and Secondary Air Injection System. Show more
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Repair manual New Beetle Cabrio / New Beetle Engine Mechanical, Fuel Injection and Ignition PDF download has the following content:

Chapter overview

  • General, Technical Data
    1
  • 1 Technical Data
    1
  • 1.1 Engine Number
    1
  • 1.2 Engine Data
    1
  • Engine - Assembly
    4
  • 1 Engine, Removing and Installing
    4
  • 1.1 Engine, Removing
    5
  • 1.2 Engine, Securing to Assembly Stand
    10
  • 1.3 Engine, Installing
    11
  • 1.4 Tightening Specifications
    13
  • 1.5 Engine and Transmission Mounts, Aligning
    14
  • 1.6 Assembly Mounts, Tightening Specifications
    15
  • 1.7 Air Conditioning, General Information and Assembly Work
    15
  • Engine - Crankshaft, Cylinder Block
    17
  • 1 Engine, Disassembling and Assembling
    17
  • 1.1 Assembly Overview
    17
  • 1.2 Ribbed Belt, Removing and Installing
    20
  • 2 Sealing Flanges and Flywheel/Drive Plate
    22
  • 2.1 Assembly Overview
    22
  • 2.2 Crankshaft Oil Seal, Belt Pulley End, Replacing
    24
  • 2.3 Sealing Flange, Belt Pulley End, Removing and Installing
    26
  • 2.4 Drive Plate, Removing and Installing
    28
  • 3 Crankshaft, Servicing
    30
  • 3.1 Crankshaft, Assembly Overview
    30
  • 3.2 Crankshaft Dimensions
    32
  • 4 Piston and Connecting Rod, Servicing
    33
  • 4.1 Piston and Connecting Rod, Assembly Overview
    33
  • 4.2 Piston and Cylinder Dimensions
    40
  • Engine - Cylinder head, Valvetrain
    41
  • 1 Cylinder Head, Servicing
    41
  • 1.1 Cylinder Head, Assembly Overview
    42
  • 1.2 Toothed Belt, Removing, Installing and Tensioning
    46
  • 1.3 Cylinder Head, Removing and Installing
    51
  • 1.4 Compression, Checking
    57
  • 2 Valve Gear, Servicing
    61
  • 2.1 Valve Gear, Assembly Overview
    61
  • 2.2 Camshaft Oil Seal, Replacing
    65
  • 2.3 Hydraulic Lifters, Checking
    70
  • 2.4 Camshafts, Removing and Installing
    70
  • 2.5 Valve Stem Seals, Replacing
    75
  • 2.6 Valve Guides, Checking
    78
  • 2.7 Valve Seats, Reworking
    78
  • Engine - Lubrication
    81
  • 1 Lubrication System, Servicing
    81
  • 1.1 Engine Oil
    81
  • 1.2 Lubrication System, Assembly Overview
    83
  • 1.3 Oil Pan, Removing and Installing
    90
  • 1.4 Oil Pressure and Oil Pressure Switch, Checking
    93
  • Engine - Cooling system
    96
  • 1 Cooling System, Servicing
    96
  • 1.1 Cooling System Components on Body, Assembly Overview
    97
  • 1.2 Cooling System Components on Engine, Assembly Overview
    99
  • 1.3 Coolant Hose Connection Diagram
    103
  • 1.4 Cooling System, Draining and Filling
    105
  • 1.5 Radiator, Removing and Installing
    109
  • 1.6 Coolant Pump, Removing and Installing
    111
  • 1.7 Thermostat, Removing and Installing
    112
  • 1.8 After-Run Coolant Pump, Checking
    113
  • 1.9 Coolant Fan, Checking
    115
  • Fuel supply
    116
  • 1 Fuel Supply System Components
    116
  • 1.1 Fuel Supply System, Safety Precautions
    116
  • 1.2 Clean Working Conditions
    117
  • 1.3 Fuel Tank with Attachments and Fuel Filter, Assembly Overview
    118
  • 1.4 Fuel Delivery Unit, Removing and Installing
    121
  • 1.5 Fuel Level Sensor, Removing and Installing
    123
  • 1.6 Fuel Tank, Removing and Installing
    123
  • 1.7 Crash Fuel Shut-Off
    125
  • 1.8 Fuel Pump, Checking
    126
  • 2 Electronic Power Control, Servicing
    133
  • 2.1 Electronic Power Control System, Function
    133
  • 2.2 Electronic Power Control System, Assembly Overview
    134
  • 3 EVAP System, Servicing
    135
  • 3.1 Functional Description
    135
  • 3.3 EVAP System, Connection Diagram
    137
  • Turbocharger, G-Charger
    139
  • 1 Charge Air System with Turbocharger, Servicing
    139
  • 1.1 Safety Precautions
    139
  • 1.2 Clean Working Conditions
    140
  • 1.3 Turbocharger with Attachments, Assembly Overview
    141
  • 1.4 Charge Air Cooler System Components, Assembly Overview
    145
  • 1.5 Charge Pressure Control and Vacuum Control, Overview
    146
  • 2 Charge Air System Components, Checking
    149
  • 2.1 Charge Pressure Control, Checking
    149
  • 2.2 Charge Pressure Control Valve Pressure Unit, Checking
    150
  • 2.3 Charge Pressure Bypass Valve, Checking
    151
  • Multiport Fuel Injection (MFI)
    153
  • 1 Injection System, Servicing
    153
  • 1.1 Injection, General Information
    153
  • 1.2 Safety Precautions
    154
  • 1.3 Clean Working Conditions
    155
  • 1.4 Component Locations, Overview
    155
  • 1.5 Exhaust Gas Recirculation, Assembly Overview
    159
  • 1.6 Air Filter Assembly, Overview
    167
  • 1.7 Fuel Rail with Injectors, Assembly Overview
    168
  • 1.8 Technical Data
    168
  • 2 Components, Checking
    170
  • 2.1 Injectors, Checking Injection Quantity and for Leaks
    170
  • 2.2 Fuel Pressure Regulator and Residual Pressure
    173
  • 3 Engine Control Module
    176
  • 3.1 Engine Control Module, Replacing
    176
  • 3.2 Adapting Functions and Components
    177
  • 3.3 Engine Control Module DTC Memory, Checking and Erasing
    179
  • Exhaust system, Emission controls
    181
  • 1 Exhaust System Components, Servicing
    181
  • 1.2 Muffler with Mounts, Assembly Overview
    184
  • 2 Secondary Air Injection System
    186
  • 2.1 Functional Description
    186
  • 2.2 Secondary Air System Components, Assembly Overview
    187
  • 2.3 Secondary Air System, Connection Diagram
    188
  • 2.4 Combination Valve, Checking
    189
  • 2.5 Combination Valve, Removing and Installing
    190
  • Ignition/Glow plug System
    192
  • 1 Ignition System, Servicing
    192
  • 1.1 Ignition System, General Information
    192
  • 1.2 Safety Precautions
    192
  • 1.3 Ignition System Components, Assembly Overview
    194
  • 1.4 Ignition Coils with Final Output Stage, Removing and Installing
    195
  • 1.5 Spark Plug Test Data
    197
Manufacturer's designation Engine Mechanical, Fuel Injection and Ignition
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y7, 9C
Engine code AWP, AWV, BKF, BNU
Category Reparaturanleitung

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