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  • Examplepage for repair manual Brake systems
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  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


12,61 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.006 KB

145 Sites

Detailed technical data

Immediately readable

This repair manual contains: Connecting VAS 5051 and selecting functions, Anti-lock brake system (ABS) Mark 20 IE, vehicles up to 09.2000, Removing and installing parts of ABS system on front and rear axles, Repairing front brakes, FS III brake caliper housing, Assembly overview - handbrake lever, Brake pedal and Brake master cylinder, left-hand drive vehicle. Show more
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Repair manual New Beetle Cabrio / New Beetle Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data for brakes
    1
  • 1.1 Brake allocation via PR No
    1
  • 1.2 Technical data for brakes
    2
  • Anti-lock brake system
    5
  • 1 Connecting VAS 5051 and selecting functions
    5
  • 2 Anti-lock brake system (ABS) Mark 20 IE, vehicles up to 09.2000
    7
  • 2.1 General notes on ABS Mark 20 IE
    7
  • 2.2 Distinguishing features of ABS Mark 20 IE
    8
  • 2.3 Notes on repairing the ABS Mark 20 IE
    8
  • 20 IE, vehicles up to 09.2000
    16
  • 7.1 Removing and installing control unit and hydraulic unit
    21
  • 8 Anti-lock brake system (ABS) Mark 60, vehicles from 10.2000
    25
  • 8.1 General notes on ABS Mark 60
    25
  • 8.2 Notes for repairs on ABS, ABS/EDL
    26
  • 10.2000 up to and including model year 2005
    27
  • 13.1 Removing and installing control unit and hydraulic unit
    39
  • 14 Removing and installing parts of ABS system on front and rear axles
    43
  • 14.1 Parts of ABS system on front axle
    43
  • 14.2 Parts of ABS system on rear axle
    47
  • 15 Removing and installing parts of ESP system
    51
  • 15.2 Removing and installing ESP sensor unit G419 , vehicles from 12.2001
    54
  • 15.3 Removing and installing steering angle sender G85
    55
  • Brakes - mechanism
    57
  • 1 Repairing front brakes, FS III brake caliper housing
    57
  • 1.1 Assembly overview - FS III brake caliper housing
    57
  • 1.2 Removing and installing brake pads/linings
    59
  • 1.3 Removing and installing brake caliper housing
    61
  • 2 Repairing front brakes, FN3 brake caliper housing
    65
  • 2.1 Assembly overview - FN3 brake caliper housing
    65
  • 2.2 Removing and installing brake pads/linings
    67
  • 2.3 Removing and installing brake caliper housing
    70
  • 3 Repairing rear brakes (disc brakes)
    74
  • 3.1 Assembly overview
    74
  • 3.2 Removing and installing brake pads/linings
    76
  • 3.3 Removing and installing brake caliper housing
    78
  • 3.4 Adjusting handbrake
    81
  • 4 Removing and installing handbrake cable (disc brakes)
    82
  • 4.1 Removing handbrake cable
    82
  • 4.2 Installing handbrake cable
    83
  • 5 Assembly overview - handbrake lever
    84
  • 6 Brake pedal
    85
  • 6.1 Assembly overview - brake pedal
    85
  • 6.2 Separating brake pedal from, and clipping to, brake servo
    86
  • 6.3 Removing and installing brake pedal
    87
  • 6.6 Adjusting brake light switch , vehicles up to 02.2000
    90
  • 6.7 Adjusting brake light switch , vehicles from 03.2000
    91
  • Brakes - hydraulics
    92
  • 1 Repairing front brake calipers, FS III brake caliper housing
    92
  • 1.1 Removing and installing front brake caliper housing piston
    92
  • 2 Repairing front brake calipers, FN3 brake caliper housing
    95
  • 2.1 Removing and installing front brake caliper housing piston
    95
  • 3 Repairing rear brake caliper
    98
  • 3.1 Removing and installing rear brake caliper piston
    99
  • 3.2 Pressurised leak test
    101
  • 4 Brake pressure regulator
    102
  • 4.1 Assembly overview - brake pressure regulator
    102
  • 4.2 Checking and adjusting brake pressure regulator
    102
  • 5.2 Bleeding brake system without brake filling and bleeding equipment
    107
  • 6 Bleeding brake system, vehicles with ABS Mark 60 from 10.2000
    108
  • 6.2 Bleeding brake system without brake filling and bleeding equipment
    110
  • 7 Assembly overview - brake servo/brake master cylinder
    111
  • 7.1 Removing and installing vacuum pump for brake servo (diesel vehicles)
    112
  • 9 Assembly overview - vacuum pump
    117
  • 9.1 Brake servo vacuum pump (5-cyl. petrol engine)
    117
  • 9.2 Brake servo vacuum pump (4-cyl. petrol engine)
    117
  • 10.1 Functional check of brake assist system in brake servo, from 12.2001
    119
  • 10.2 Removing and installing vacuum pump for brakes V192
    119
  • 10.3 Checking vacuum pump for brakes V192
    120
  • 10.4 Electrical check of vacuum pump for brakes V192 , vehicles up to 05.2002
    121
  • 10.5 Electrical check of vacuum pump for brakes V192 , vehicles from 06.2002
    123
  • 10.6 Removing and installing brake servo pressure sensor G294
    125
  • 11 Brake master cylinder, left-hand drive vehicle
    126
  • 11.1 Removing and installing brake master cylinder
    126
  • 12 Brake master cylinder, right-hand drive vehicle
    128
  • 12.1 Removing and installing brake master cylinder
    128
  • 13 Brake servo, left-hand drive vehicle
    130
  • 13.1 Removing and installing brake servo
    130
  • 14 Brake servo, right-hand drive vehicle
    133
  • 14.1 Removing and installing brake servo
    133
  • 15 Repairing brake lines
    135
  • 15.1 Assembly overview - flanging tool
    137
  • 15.2 Work instructions
    137
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y7, 9C1
Category Reparaturanleitung

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