THE CAR REPAIR SHOP
0
Home » Manuals » Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


12,61 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.006 KB

145 Sites

Detailed technical data

Immediately readable

This repair manual contains: Connecting VAS 5051 and selecting functions, Anti-lock brake system (ABS) Mark 20 IE, vehicles up to 09.2000, Removing and installing parts of ABS system on front and rear axles, Repairing front brakes, FS III brake caliper housing, Assembly overview - handbrake lever, Brake pedal and Brake master cylinder, left-hand drive vehicle. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual New Beetle Cabrio / New Beetle Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data for brakes
    1
  • 1.1 Brake allocation via PR No
    1
  • 1.2 Technical data for brakes
    2
  • Anti-lock brake system
    5
  • 1 Connecting VAS 5051 and selecting functions
    5
  • 2 Anti-lock brake system (ABS) Mark 20 IE, vehicles up to 09.2000
    7
  • 2.1 General notes on ABS Mark 20 IE
    7
  • 2.2 Distinguishing features of ABS Mark 20 IE
    8
  • 2.3 Notes on repairing the ABS Mark 20 IE
    8
  • 20 IE, vehicles up to 09.2000
    16
  • 7.1 Removing and installing control unit and hydraulic unit
    21
  • 8 Anti-lock brake system (ABS) Mark 60, vehicles from 10.2000
    25
  • 8.1 General notes on ABS Mark 60
    25
  • 8.2 Notes for repairs on ABS, ABS/EDL
    26
  • 10.2000 up to and including model year 2005
    27
  • 13.1 Removing and installing control unit and hydraulic unit
    39
  • 14 Removing and installing parts of ABS system on front and rear axles
    43
  • 14.1 Parts of ABS system on front axle
    43
  • 14.2 Parts of ABS system on rear axle
    47
  • 15 Removing and installing parts of ESP system
    51
  • 15.2 Removing and installing ESP sensor unit G419 , vehicles from 12.2001
    54
  • 15.3 Removing and installing steering angle sender G85
    55
  • Brakes - mechanism
    57
  • 1 Repairing front brakes, FS III brake caliper housing
    57
  • 1.1 Assembly overview - FS III brake caliper housing
    57
  • 1.2 Removing and installing brake pads/linings
    59
  • 1.3 Removing and installing brake caliper housing
    61
  • 2 Repairing front brakes, FN3 brake caliper housing
    65
  • 2.1 Assembly overview - FN3 brake caliper housing
    65
  • 2.2 Removing and installing brake pads/linings
    67
  • 2.3 Removing and installing brake caliper housing
    70
  • 3 Repairing rear brakes (disc brakes)
    74
  • 3.1 Assembly overview
    74
  • 3.2 Removing and installing brake pads/linings
    76
  • 3.3 Removing and installing brake caliper housing
    78
  • 3.4 Adjusting handbrake
    81
  • 4 Removing and installing handbrake cable (disc brakes)
    82
  • 4.1 Removing handbrake cable
    82
  • 4.2 Installing handbrake cable
    83
  • 5 Assembly overview - handbrake lever
    84
  • 6 Brake pedal
    85
  • 6.1 Assembly overview - brake pedal
    85
  • 6.2 Separating brake pedal from, and clipping to, brake servo
    86
  • 6.3 Removing and installing brake pedal
    87
  • 6.6 Adjusting brake light switch , vehicles up to 02.2000
    90
  • 6.7 Adjusting brake light switch , vehicles from 03.2000
    91
  • Brakes - hydraulics
    92
  • 1 Repairing front brake calipers, FS III brake caliper housing
    92
  • 1.1 Removing and installing front brake caliper housing piston
    92
  • 2 Repairing front brake calipers, FN3 brake caliper housing
    95
  • 2.1 Removing and installing front brake caliper housing piston
    95
  • 3 Repairing rear brake caliper
    98
  • 3.1 Removing and installing rear brake caliper piston
    99
  • 3.2 Pressurised leak test
    101
  • 4 Brake pressure regulator
    102
  • 4.1 Assembly overview - brake pressure regulator
    102
  • 4.2 Checking and adjusting brake pressure regulator
    102
  • 5.2 Bleeding brake system without brake filling and bleeding equipment
    107
  • 6 Bleeding brake system, vehicles with ABS Mark 60 from 10.2000
    108
  • 6.2 Bleeding brake system without brake filling and bleeding equipment
    110
  • 7 Assembly overview - brake servo/brake master cylinder
    111
  • 7.1 Removing and installing vacuum pump for brake servo (diesel vehicles)
    112
  • 9 Assembly overview - vacuum pump
    117
  • 9.1 Brake servo vacuum pump (5-cyl. petrol engine)
    117
  • 9.2 Brake servo vacuum pump (4-cyl. petrol engine)
    117
  • 10.1 Functional check of brake assist system in brake servo, from 12.2001
    119
  • 10.2 Removing and installing vacuum pump for brakes V192
    119
  • 10.3 Checking vacuum pump for brakes V192
    120
  • 10.4 Electrical check of vacuum pump for brakes V192 , vehicles up to 05.2002
    121
  • 10.5 Electrical check of vacuum pump for brakes V192 , vehicles from 06.2002
    123
  • 10.6 Removing and installing brake servo pressure sensor G294
    125
  • 11 Brake master cylinder, left-hand drive vehicle
    126
  • 11.1 Removing and installing brake master cylinder
    126
  • 12 Brake master cylinder, right-hand drive vehicle
    128
  • 12.1 Removing and installing brake master cylinder
    128
  • 13 Brake servo, left-hand drive vehicle
    130
  • 13.1 Removing and installing brake servo
    130
  • 14 Brake servo, right-hand drive vehicle
    133
  • 14.1 Removing and installing brake servo
    133
  • 15 Repairing brake lines
    135
  • 15.1 Assembly overview - flanging tool
    137
  • 15.2 Work instructions
    137
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y7, 9C1
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Electrical system, General information

Examplepage for repair manual Electrical system, General information

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / New Beetle RSI (2001) / Golf VI Variant (2010) / Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / Jetta (Mexiko) (1998 - 2007) / Jetta (2014 >) / Golf (Mexiko) (2014 >) / Jetta (Malaysia) (2013 >) / Jetta GP (Russland) (2015) / Golf Variant (Mexiko) (2015 >) / Jetta GP (2015 >) / VW Beetle (2011) / Beetle (2017) / Golf [MX] (2018 >) / Golf Variant [MX] (2018 >) / Jetta [MX] (2018 >) / Taos [MX] (2021 >) / Taos [MX] (2021 >) / Tiguan [MX] (2022 >) / Jetta [MX] (2022 >)

16,19 € Details

Electrical system

Examplepage for repair manual Electrical system

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,21 € Details

Communication

Examplepage for repair manual Communication

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007)

8,41 € Details

Maintenance

Examplepage for repair manual Maintenance

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

15,53 € Details

Basic equipment, left-hand drive, From August 2002

Examplepage for repair manual Basic equipment, left-hand drive, From August 2002

For New Beetle Cabrio (2003 - 2010) / New Beetle Cabrio (2003 - 2010)

47,62 € Details

6-speed automatic gearbox 09G, BKF, From August 2002

Examplepage for repair manual 6-speed automatic gearbox 09G, BKF, From August 2002

For New Beetle Cabrio (2003 - 2010)

7,00 € Details

Engine Mechanical, Fuel Injection and Ignition

Examplepage for repair manual Engine Mechanical, Fuel Injection and Ignition

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

16,84 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For New Beetle Cabrio (2003 - 2010)

11,32 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002) / New Beetle RSI (2001)

17,57 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,07 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 2K5863328 Einlage

2K5863328

Einlage

6,02 €

Details
car part 6Q0810221 Schlieteil

6Q0810221

Schlieteil

48,10 €

Details
car part 070109153 Deckel

070109153

Deckel

38,73 €

Details
car part N904162024PK Schraube

N904162024PK

Schraube

1,29 €

Details
car part 06D103469N Zyl.Kopfha

06D103469N

Zyl.Kopfha

257,96 €

Details

Verteilergetriebe und Achsantriebe

Examplepage for repair manual Verteilergetriebe und Achsantriebe

For Touareg (2003 - 2007)

12,83 € Details

Ratgeber Räder, Reifen

Examplepage for repair manual Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

Examplepage for repair manual Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

5,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts