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  • Examplepage for repair manual General body repairs, interior
  • Examplepage for repair manual 2 General body repairs, interior
  • Examplepage for repair manual 3 General body repairs, interior

General body repairs, interior

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


21,07 €7% VAT incl.

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Language: English

Digital PDF file

9.241 KB

262 Sites

Detailed technical data

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This repair manual contains: Interior mirror, Compartments, covers and trims, Grab handles, Sill mouldings, Seat belts, Automatic roll-over protection (Cabriolet), Airbag and Tailgate/boot lid trim. Show more
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Repair manual New Beetle Cabrio / New Beetle General body repairs, interior PDF download has the following content:

Chapter overview

  • Interior equipment
    1
  • 1 Interior mirror
    1
  • 1.1 Automatic anti-dazzle interior mirror
    1
  • 1.2 Removing and installing interior mirror
    2
  • 2 Compartments, covers and trims
    4
  • 2.1 Assembly overview - centre console ► 01.01
    4
  • 2.2 Removing and installing centre console ► 01.01
    4
  • 2.3 Removing and installing drink holder or ashtray in centre console ► 01.01
    8
  • 2.4 Assembly overview - centre console 02.01 ► 04.03
    9
  • 2.5 Removing and installing centre console 02.01 ► 04.03
    10
  • 2.6 Removing rear ashtray from centre console 02.01 ► 04.03
    14
  • 2.7 Removing drink holder 02.01 ►
    14
  • 2.8 Assembly overview - centre console 05.03 ► and Cabriolet
    14
  • 2.9 Removing and installing centre console 05.03 ► and Cabriolet
    16
  • 2.10 Removing rear ashtray from centre console 05.03 ► and Cabriolet
    19
  • 2.11 Removing and installing armrest padding 05.03 ► and Cabriolet
    19
  • 2.12 Removing trim under centre of dash panel
    20
  • 2.13 Removing glove compartment
    21
  • 2.14 Removing and installing glove compartment lock cylinder
    21
  • 2.15 Removing and installing glove compartment lid
    23
  • 2.16 Removing footwell cover (driver side)
    23
  • 2.17 Removing trim under steering column
    24
  • 2.18 Removing spectacles compartment
    25
  • 2.19 Removing front centre armrest
    26
  • 2.20 Removing and installing armrest clip
    26
  • 2.21 Removing sun visor
    27
  • 2.22 Removing sun visor (Cabriolet)
    27
  • 2.23 Removing plenum chamber inner cover
    27
  • 2.24 Removing and installing centre console stowage net (Mexico)
    29
  • 2.25 Removing and installing trim of steering wheel clip
    29
  • 3 Grab handles
    32
  • 3.1 Removing grab handle (dash panel)
    32
  • 3.2 Removing grab handle with mobile telephone retainer (dash panel)
    32
  • 3.3 Removing grab handle (roof)
    33
  • 3.4 Removing grab straps
    33
  • 4 Sill mouldings
    34
  • 4.1 Assembly overview - sill moulding
    34
  • 4.2 Removing and installing sill moulding
    35
  • 4.3 Assembly overview - sill moulding (Cabriolet)
    36
  • 4.4 Removing and installing sill moulding (Cabriolet)
    37
  • Passenger protection
    39
  • 1 Seat belts
    39
  • 1.1 Safety regulations for belt tensioners
    39
  • 1.2 Assembly overview - front seat belt with belt tensioner
    39
  • 1.3 Assembly overview - rear seat belts (Cabriolet)
    41
  • 1.4 Assembly overview - front seat belt with belt tensioner (Cabriolet)
    41
  • 1.5 Assembly overview - rear seat belt (Cabriolet)
    43
  • 2 Seat belts - checking
    44
  • 3 Automatic roll-over protection (Cabriolet)
    49
  • 3.1 Safety precautions and notes for working on automatic roll-over protection
    49
  • 3.2 Assembly overview - automatic roll-over protection
    50
  • 3.3 Removing and installing automatic roll-over protection
    52
  • 3.4 Lowering automatic roll-over protection
    54
  • 3.5 Lowering roll-over protection (Cabriolet roof closed)
    55
  • 3.6 Removing and installing impact carrier
    56
  • 4 Airbag
    57
  • 4.1 Tools
    57
  • 4.2 Detailed overview - airbag
    57
  • 4.3 Component overview (Cabriolet)
    59
  • 4.4 Safety precautions and notes when working on airbag
    60
  • 4.5 Renewing airbag units following an accident
    61
  • 4.6 Assembly overview - driver airbag unit
    63
  • 4.7 Removing and installing driver airbag unit
    64
  • 4.8 Assembly overview - front passenger airbag unit
    67
  • 4.9 Removing and installing front passenger airbag unit
    67
  • 4.10 Assembly overview - steering wheel
    71
  • 4.11 Removing and installing steering wheel
    71
  • 4.12 Removing and installing return spring with slip ring
    72
  • 4.13 Removing and installing airbag control unit J234
    74
  • 4.14 Assembly overview - side airbag for driver/front passenger side
    74
  • 4.15 Removing and installing side airbag on driver/front passenger side
    75
  • 4.16 Assembly overview - side airbag on driver/front passenger side, from 05.03
    78
  • 4.17 Removing and installing side airbag for driver/front passenger side, from 05.03
    78
  • 4.18 Assembly overview - side airbag sensor for driver/front passenger side
    81
  • 4.19 Removing and installing side airbag sensor for driver/front passenger side
    81
  • 4.22 Assembly overview - side airbag sensor for driver/front passenger side (Cabriolet)
    87
  • 4.29 Assembly overview - upper side of Passive Occupant Detection System (PODS), (USA)
    93
  • 4.30 Removing and installing Passive Occupant Detection System (PODS), (USA)
    93
  • Trim, insulation
    99
  • 1 Dash panel
    99
  • 1.1 Tools
    99
  • 1.2 Removing and installing dash panel
    99
  • 2 Door trim
    110
  • 2.1 Tools
    110
  • 2.2 Assembly overview - front door trim
    110
  • 2.3 Removing and installing front door trim
    111
  • 2.4 Assembly overview - front door trim (Cabriolet)
    113
  • 2.5 Removing and installing front door trim (Cabriolet)
    114
  • 2.6 Repairing door trim
    115
  • 2.7 Assembly overview - door trim
    116
  • 2.8 Removing and installing upper part (shoulder) of door trim
    117
  • 2.9 Assembly overview - door trim (Cabriolet)
    120
  • 2.10 Removing and installing upper part (shoulder) of door trim (Cabriolet)
    121
  • 3 Pillar and side trims
    122
  • 3.1 Assembly overview - upper A-pillar trim
    122
  • 3.2 Removing and installing upper A-pillar trim
    122
  • 3.3 Removing and installing lower A-pillar trim
    123
  • 3.4 Assembly overview - B-pillar trim
    124
  • 3.5 Removing and installing B-pillar trim
    125
  • 3.6 Assembly overview - C-pillar trim
    127
  • 3.7 Removing and installing C-pillar trim
    127
  • 3.8 Assembly overview - side trim
    129
  • 3.9 Removing and installing side trim
    129
  • 4 Pillar and side trims (Cabriolet)
    131
  • 4.1 Assembly overview - A-pillar upper trim
    131
  • 4.2 Removing and installing upper A-pillar trim
    131
  • 4.3 Assembly overview - side trim
    133
  • 4.4 Removing and installing side trim
    133
  • 4.6 Repairing side panel
    137
  • 4.7 Assembly overview - flap module
    138
  • 4.8 Removing and installing push rod
    139
  • 4.9 Removing and installing large roof flap
    140
  • 4.10 Removing and installing Bowden cable
    140
  • 4.11 Removing and installing small roof flap
    141
  • 4.12 Removing and installing flap positioning motor
    141
  • 4.13 Removing and installing lever
    142
  • 4.14 Removing and installing large and small trim
    142
  • 4.15 Adjusting large and small trim
    143
  • 4.17 Repairing side panel
    147
  • 4.18 Assembly overview - flap module
    148
  • 4.19 Removing and installing Bowden cable
    149
  • 4.20 Removing and installing small roof flap
    149
  • 4.21 Removing and installing flap positioning motor
    150
  • 4.22 Removing and installing small trim
    150
  • 4.23 Adjusting small trim
    150
  • 4.24 Removing and installing roll-over protection
    152
  • 4.25 Removing and installing rear shelf
    154
  • 4.26 Assembly overview water strip
    155
  • 4.27 Removing and installing water strip
    155
  • 5 Luggage compartment trims
    158
  • 5.1 Assembly overview - luggage compartment side trim on left
    158
  • 5.2 Assembly overview - luggage compartment side trim on right
    159
  • 5.3 Removing and installing luggage compartment side trim on left or right
    159
  • 5.4 Assembly overview - load sill cover
    161
  • 5.5 Removing and installing load sill cover
    161
  • 5.6 Assembly overview - luggage compartment trim on left (Cabriolet)
    163
  • 5.7 Assembly overview - luggage compartment trim on right (Cabriolet)
    164
  • 5.8 Removing and installing luggage compartment side trim on left or right (Cabriolet)
    164
  • 5.9 Removing and installing luggage compartment side trim (Cabriolet)
    165
  • 5.10 Assembly overview - load sill cover (Cabriolet)
    166
  • 5.11 Removing and installing load sill cover (Cabriolet)
    167
  • 5.12 Assembly overview - rear bulkhead trim (Cabriolet)
    169
  • 5.13 Removing and installing rear bulkhead trim (Cabriolet)
    170
  • 6 Tailgate/boot lid trim
    172
  • 6.1 Assembly overview - rear lid upper trim
    172
  • 6.2 Removing and installing rear lid upper trim
    172
  • 6.3 Assembly overview - rear lid lower trim
    174
  • 6.4 Removing and installing rear lid lower trim
    174
  • 6.5 Assembly overview - rear lid lower trim
    176
  • 6.6 Removing and installing rear lid lower trim
    176
  • 6.7 Assembly overview - luggage compartment lid trim (Cabriolet)
    178
  • 6.8 Removing and installing luggage compartment lid trim (Cabriolet)
    179
  • 6.9 Assembly overview - luggage compartment lid trim (Cabriolet for USA)
    181
  • 6.10 Removing and installing luggage compartment lid trim (Cabriolet for USA)
    182
  • 7 Roof trims
    185
  • 7.1 Tools
    185
  • 7.2 Removing and installing moulded headliner
    185
  • 7.3 Assembly overview - inner and outer trim for roof cross member (Cabriolet) .
    192
  • 7.4 Removing and installing inner and outer trim for roof cross member (Cabriolet)
    192
  • 7.5 Assembly overview - roof cross member seal and retaining rail (Cabriolet)
    194
  • 7.6 Removing and installing roof cross member seal and retaining rail (Cabriolet)
    194
  • Seat frames
    196
  • 1 Front seats
    196
  • 1.1 Tools
    196
  • 1.2 Removing and installing front seat
    196
  • 1.3 Assembly overview - front backrest
    201
  • 1.4 Removing and installing front backrest
    202
  • 1.5 Removing and installing head restraint guides
    203
  • 1.6 Assembly overview - seat height adjuster element
    203
  • 1.7 Removing and installing seat height adjustment element
    204
  • 1.8 Assembly overview - fire extinguisher bracket (front passenger side)
    207
  • 1.9 Removing and installing fire extinguisher bracket on front passenger side
    208
  • 1.10 Assembly overview - backrest frame ▸ 04.03 and (Cabriolet)
    209
  • 1.11 Assembly overview - backrest frame 05.03 ►
    210
  • 1.12 Removing and installing cable for adjusting seat longitudinally
    210
  • 1.13 Removing and installing lumbar support frame 05.03 ►
    211
  • 1.14 Removing and installing backrest release cable 05.03 ►
    213
  • 2 Rear seats
    214
  • 2.1 Removing and installing rear bench seat (one-piece)
    214
  • 2.2 Removing and installing backrest (one-piece)
    215
  • 2.3 Assembly overview - backrest locking device (one-piece backrest)
    216
  • 2.4 Removing and installing backrest locking device (one-piece backrest)
    216
  • 2.5 Removing and installing rear bench seat (two-piece)
    218
  • 2.6 Removing and installing backrest (two-piece)
    219
  • 2.7 Assembly overview - backrest locking device (two-piece backrest)
    221
  • 2.8 Removing and installing right backrest locking device (two-piece backrest)
    221
  • 2.9 Assembly overview - left backrest locking device (two-piece backrest)
    223
  • 2.10 Removing and installing left backrest locking device (two-piece (split) backrest)
    224
  • 2.11 Removing and installing rear bench seat (Cabriolet)
    226
  • 2.12 Removing and installing backrest (Cabriolet)
    227
  • 2.13 Assembly overview - through-loading aperture (Cabriolet)
    228
  • 2.14 Removing and installing through loading aperture (Cabriolet)
    229
  • Seat - padding, covers
    230
  • 1 Front seat cover and padding
    230
  • 1.1 Tools
    230
  • 1.2 Removing and installing front seat cover and padding
    230
  • 1.3 Removing and installing front backrest cover and padding
    232
  • 1.4 Removing and installing cover and padding for front seat backrest 05.03 ►
    235
  • 1.5 Removing seat heater element
    238
  • 1.6 Removing backrest heater element
    239
  • 2 Rear seat cover and padding
    241
  • 2.1 Tools
    241
  • 2.2 Assembly overview - cover and padding for bench seat
    241
  • 2.3 Removing and installing cover and padding for rear bench seat
    243
  • 2.4 Assembly overview - cover and padding for seat backrest (one-piece or right-hand side)
    244
  • 2.6 Assembly overview - cover and padding for left backrest
    248
  • 2.7 Removing and installing cover and padding for left seat backrest
    248
  • 2.8 Assembly overview - cover and padding for backrest (Cabriolet)
    251
  • 2.9 Removing and installing cover and padding for seat backrest (Cabriolet)
    252
  • 2.10 Assembly overview - cover and padding for bench seat (Cabriolet)
    253
  • 2.11 Removing and installing cover and padding for bench seat (Cabriolet)
    254
Manufacturer's designation General body repairs, interior
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y7, 9C1
Category Reparaturanleitung

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