Propshaft and rear final drive

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Identification of final drive
  1
• 2 Repair notes
  2
• 2.1 Oil
  2
• 2.2 Rear final drive
  2
• 2.3 Gaskets and seals
  2
• 2.4 Nuts and bolts
  3
• 2.5 Bearings
  3
• 2.6 Shims
  3
• 2.7 Notes on performance test
  3
• 3 Technical data
  4
• 3.1 Allocation gearbox - engine
  4
• 3.2 Calculation of gear ratios
  7
• Final drive - rear differential
  8
• 1 Final drive
  8
• 1.1 Removing and installing final drive
  8
• 2 Assembly mountings
  16
• 2.1 Assembly overview - assembly mountings
  16
• 2.2 Removing and installing bonded rubber bush
  16
• 3 Gear oil
  21
• 3.1 Checking gear oil level
  21
• 4 High performance oil for all-wheel drive coupling
  24
• 4.1 Checking fluid level in all-wheel drive coupling
  24
• 4.2 Replenishing high performance oil for all-wheel drive coupling
  27
• 4.3 Changing high performance oil for all-wheel drive coupling
  30
• 5 Oil seals
  33
• 5.1 Removing and installing propshaft flange seal
  33
• 5.2 Renewing oil seal for right flange shaft
  40
• 5.3 Renewing left flange shaft oil seal
  43
• 6 Differential lock
  47
• 6.1 Function of differential lock
  47
• 6.2 Components of differential lock
  47
• 6.3 Removing and installing actuator for differential lock
  48
• 6.4 Renewing bellows on rear final drive
  50
• 7 All-wheel drive coupling
  52
• 7.1 Assembly overview - all-wheel drive coupling
  52
• 7.2 Assembly overview - control unit
  54
• 7.3 Checking function
  56
• 7.4 Components and their locations
  58
• 7.5 Removing and installing pump for all-wheel drive coupling
  61
• 7.6 Removing and installing all-wheel drive coupling
  68
• 7.7 Removing and installing control unit
  70
• 8 Propshaft
  76
• 8.1 Assembly overview - two section propshaft
  76
• 8.2 Assembly overview - three section propshaft
  77
• 8.3 Removing and installing front propshaft
  79
• 8.4 Removing and installing middle/rear propshaft
  82
• 8.5 Repairing propshaft
  84
• 8.6 Repairing constant velocity joint
  87
• 8.7 Checking constant velocity joint
  91
• 8.8 Removing and installing centre propshaft bearing
  93