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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


12,40 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.609 KB

142 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Allocation of PR number - brakes
    1
  • 2 Technical data
    2
  • 2.1 Technical data for brakes
    2
  • 3 Brake test
    5
  • 3.1 General information
    5
  • 3.2 Checking vehicles with front-wheel drive
    5
  • 3.3 Checking vehicles with all-wheel drive
    5
  • Anti-lock brake system
    6
  • 1 General information
    6
  • 1.1 General information for repair work on ABS
    6
  • 1.2 Repair instructions for repair work on ABS
    7
  • 2 Overview of fitting locations
    9
  • 2.1 Components and fitting locations MK25 (ABS/EDL/TCS/ESP)
    9
  • 2.2 Components and locations MK25 (ABS/EDL/TCS)
    11
  • 2.3 Components and fitting locations MK25E (ABS/EDL/TCS/ESP)
    12
  • 2.4 Components and locations MK25E (ABS/ABS)
    14
  • 2.6 Faults displayed by warning lamps for ABS / EDL / TCS
    17
  • 2.7 Faults displayed by warning lamps, ABS/EDL/TCS/ESP
    19
  • 2.8 Faults displayed by warning lamps ABS/EDL/TCS/ESP, model year 2010 ►
    21
  • 3 Control unit and hydraulic unit
    25
  • 3.1 Assembly overview - ABS control unit J104 / ABS hydraulic unit N55 , MK25
    25
  • 3.3 Removing and installing ABS control unit J104 / ABS hydraulic unit N55 , MK25
    28
  • 3.5 Connecting brake lines to hydraulic unit, MK25
    35
  • 3.6 Connecting brake lines to hydraulic unit, MK25E/MK25E1 and MK25A, model year 2010 ►
    35
  • 3.7 Separating ABS control unit J104 from ABS hydraulic unit N55
    36
  • 4 Sensors
    37
  • 4.1 Assembly overview - speed sensor on front axle
    37
  • 4.2 Assembly overview - speed sensor on rear axle
    38
  • 4.3 Removing and installing speed sensor on front axle
    38
  • 4.4 Removing and installing speed sensor on rear axle
    39
  • 4.5 Removing and installing steering angle sender G85
    39
  • Brakes - mechanism
    41
  • 1 Front brakes
    41
  • 1.1 Assembly overview - front brake, floating caliper disc brake FN3
    41
  • 1.2 Assembly overview - front brake, floating caliper disc brake 2FNR 44
    44
  • 1.3 Removing and installing brake pads, floating caliper disc brake FN3
    45
  • 1.4 Removing and installing brake pads, floating caliper disc brake 2FNR 44
    48
  • 1.5 Removing and installing brake caliper
    53
  • 1.6 Removing and installing brake disc
    62
  • 1.7 Removing brake carrier
    63
  • 2 Rear brakes
    64
  • 2.1 Assembly overview - rear brakes
    64
  • 2.2 Removing and installing brake pads/linings
    68
  • 2.3 Removing and installing brake caliper
    74
  • 3 Parking brake
    81
  • 3.1 Assembly overview - parking brake
    81
  • 3.2 Adjusting parking brake
    81
  • 3.3 Removing and installing front brake cable
    83
  • 3.4 Removing and installing rear brake cable
    86
  • 4 Brake pedal
    93
  • 4.1 Assembly overview - brake pedal
    93
  • 4.2 Removing and installing brake light switch F
    94
  • 4.3 Separating brake pedal from brake servo
    96
  • 4.4 Removing and installing brake pedal
    97
  • Brakes - hydraulics
    99
  • 1 Front brake caliper
    99
  • 1.1 Assembly overview - front brake caliper, floating caliper disc brake FN3
    99
  • 1.2 Assembly overview - front brake caliper, floating caliper disc brake 2FNR44
    101
  • 1.3 Removing and installing brake caliper piston, floating caliper disc brake FN3
    102
  • 2 Rear brake caliper
    108
  • 2.1 Assembly overview - rear brake caliper
    108
  • 2.2 Assembly overview - rear brake caliper, brake caliper FN 44
    109
  • 2.3 Removing and installing brake caliper piston
    110
  • 2.4 Removing and installing brake caliper piston, brake caliper FN 44
    112
  • 3 Hydraulic system
    116
  • 3.1 Pre-bleeding hydraulic system
    116
  • 3.2 Bleeding hydraulic system following standard procedure
    117
  • 3.3 Subsequent bleeding of hydraulic system
    117
  • 3.4 Testing for leaks
    118
  • 4 Brake servo and brake master cylinder
    119
  • 4.1 Assembly overview - brake servo/brake master cylinder MK25
    119
  • 4.2 Assembly overview - brake servo/brake master cylinder MK25E/MK25E1
    121
  • 4.5 Removing and installing brake pressure sender -1- G201 , MK25
    125
  • 4.6 Removing and installing brake servo MK25
    126
  • 4.7 Removing and installing brake servo MK25E/MK25E1
    128
  • 4.8 Removing and installing brake fluid reservoir
    131
  • 4.9 Removing and installing brake master cylinder
    133
  • 5 Vacuum system
    136
  • 5.1 Assembly overview - vacuum pump for brakes V192
    136
  • 5.2 Removing and installing vacuum pump for brakes V192
    136
  • 5.3 Checking vacuum pump for brakes V192
    137
  • 5.4 Checking non-return valve
    137
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Category Reparaturanleitung

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