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  • Examplepage for repair manual 4-cylinder injection engine (2.0 l engine)
  • Examplepage for repair manual 2 4-cylinder injection engine (2.0 l engine)
  • Examplepage for repair manual 3 4-cylinder injection engine (2.0 l engine)

4-cylinder injection engine (2.0 l engine)

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


12,61 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.135 KB

145 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Intake manifold and Injectors. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 Safety information
    2
  • 2.1 Safety precautions when working on the cooling system
    2
  • 2.2 Safety measures when working on fuel supply
    3
  • 2.3 Safety precautions when working on injection system
    4
  • 2.4 Safety precautions when working on ignition system
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness when working on fuel supply system/injection system
    7
  • 3.2 General notes on injection
    7
  • 3.3 General notes on ignition system
    7
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Securing engine to assembly stand
    16
  • 1.3 Installing engine
    16
  • 2 Assembly mountings
    18
  • 2.1 Assembly overview - assembly mountings
    18
  • Crankshaft group
    19
  • 1 Cylinder block (pulley end)
    19
  • 1.1 Assembly overview - poly V-belt drive
    19
  • 1.2 Assembly overview - cylinder block (pulley end)
    20
  • 1.3 Assembly overview - cylinder block
    21
  • 1.4 Removing and installing poly-V belt
    22
  • 1.5 Removing and installing bracket for ancillaries
    24
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    24
  • 1.7 Removing and installing sealing flange on pulley end
    26
  • 2 Cylinder block, gearbox end
    30
  • 2.1 Assembly overview - cylinder block, gearbox end
    30
  • 3 Crankshaft
    32
  • 3.1 Assembly overview - crankshaft
    32
  • 3.2 Removing and installing sender wheel
    34
  • 3.3 Crankshaft dimensions
    34
  • 4 Pistons and conrods
    35
  • 4.1 Assembly overview - pistons and conrods
    35
  • 4.2 Piston and cylinder dimensions
    37
  • 4.3 Checking pistons and cylinder bores
    37
  • Cylinder head, valve gear
    38
  • 1 Cylinder head
    38
  • 1.1 Assembly overview - cylinder head
    38
  • 1.2 Removing and installing cylinder head
    40
  • 1.3 Checking compression
    45
  • 2 Toothed belt drive
    49
  • 2.1 Removing and installing toothed belt
    49
  • 2.2 Removing and installing toothed belt, 2010 ►
    53
  • 2.3 Checking semi-automatic toothed belt tensioner
    59
  • 3 Valve gear
    60
  • 3.1 Assembly overview - valve gear
    60
  • 3.2 Measuring axial play of camshaft
    63
  • 3.3 Removing and installing camshaft oil seal
    63
  • 3.4 Removing and installing camshaft
    65
  • 3.5 Removing and installing valve stem seals
    68
  • 3.6 Checking hydraulic compensation elements
    71
  • 4 Inlet and exhaust valves
    73
  • 4.1 Reworking valve seats
    73
  • 4.2 Checking valve guides
    74
  • 4.3 Valve dimensions
    75
  • Lubrication
    76
  • 1 Sump, oil pump
    76
  • 1.1 Assembly overview - sump/oil pump
    76
  • 1.2 Removing and installing sump
    77
  • 1.3 Removing and installing oil pump
    80
  • 1.4 Engine oil:
    80
  • 2 Oil filter, oil pressure switch
    81
  • 2.1 Assembly overview - oil filter/oil pressure switch
    81
  • 2.2 Checking oil pressure and oil pressure switch
    82
  • 2.3 Measuring oil consumption
    84
  • Cooling
    85
  • 1 Cooling system/coolant
    85
  • 1.1 Connection diagram - coolant hoses
    85
  • 1.2 Coolant hose schematic diagram, 2010 ►
    86
  • 1.3 Coolant hose schematic diagram for vehicles with an additional heat exchanger, 2010 ►
    87
  • 1.5 Coolant hose schematic diagram, vehicles with auxiliary heater, 2010 ►
    89
  • 1.7 Checking cooling system for leaks
    90
  • 1.8 Draining and adding coolant
    92
  • 2 Coolant pump, regulation of cooling system
    101
  • 2.1 Assembly overview - coolant pump, thermostat
    101
  • 2.2 Assembly overview - Y thermostat
    103
  • 2.3 Removing and installing coolant pump
    104
  • 2.4 Removing and installing thermostat
    105
  • 2.5 Testing Y-thermostat
    107
  • 3 Radiator, radiator fan
    109
  • 3.1 Assembly overview - radiator/radiator fan
    109
  • 3.2 Assembly overview - radiator, radiator fan, 2010 ►
    110
  • 3.3 Assembly overview - radiator cowl with radiator fan V7 and right radiator fan V35
    111
  • 3.4 Assembly overview - radiator cowl with radiator fan V7 , 2010 ►
    112
  • 3.5 Removing and installing radiator
    113
  • 3.6 Removing and installing radiator cowl with radiator fan V7 , 2010 ►
    114
  • Mixture preparation - injection
    116
  • 1 Air filter
    116
  • 1.1 Assembly overview - air filter housing
    116
  • 2 Intake manifold
    117
  • 2.1 Assembly overview - intake manifold
    117
  • 2.2 Assembly overview - lower part of intake manifold with fuel rail
    119
  • 3 Injectors
    120
  • 3.1 Removing and installing injectors
    120
  • 3.2 Checking injectors
    121
  • 3.3 Checking quantity injected
    124
  • 4 Senders and sensors
    126
  • 4.1 Checking fuel pressure regulator and holding pressure
    126
  • 5 Engine control unit
    129
  • 5.1 Removing and installing engine (motor) control unit J623
    129
  • Exhaust system
    130
  • 1 Exhaust pipes and silencers
    130
  • 1.1 Assembly overview - silencers
    130
  • 1.2 Separating exhaust pipes from silencers
    130
  • 2 Emission control
    132
  • 2.1 Assembly overview - emission control
    132
  • 3 Exhaust gas recirculation
    134
  • 3.1 Assembly overview - exhaust gas recirculation
    134
  • 4 Secondary air system
    135
  • 4.1 Function
    135
  • 4.2 Assembly overview - secondary air system
    135
  • 4.3 Checking combination valve
    136
  • Ignition system
    137
  • 1 Ignition system
    137
  • 1.1 Assembly overview - ignition system
    137
  • 1.2 Removing and installing spark plugs
    138
  • 1.3 Test data, spark plugs
    139
Manufacturer's designation 4-cylinder injection engine (2.0 l engine)
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Engine code AXA
Category Reparaturanleitung

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