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  • Examplepage for repair manual 6-speed manual gearbox 0A5
  • Examplepage for repair manual 2 6-speed manual gearbox 0A5
  • Examplepage for repair manual 3 6-speed manual gearbox 0A5

6-speed manual gearbox 0A5

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


25,51 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.092 KB

327 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Bevel box, Removing and installing gearbox, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual 6-speed manual gearbox 0A5 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Overview - power transmission
    3
  • 2.1 Overview - power transmission
    3
  • 2.2 Overview - power transmission - all-wheel drive
    4
  • 3 Technical data
    7
  • 3.1 Allocation gearbox - engine, gear ratios and capacities
    7
  • 3.2 Allocation gearbox - engine, gear ratios and capacities, four-wheel drive
    9
  • 3.3 Calculating overall gear ratio “i”
    13
  • 4 Repair notes
    15
  • 4.1 Gearbox
    15
  • 4.2 Gaskets and seals
    15
  • 4.3 Locking devices
    16
  • 4.4 Nuts and bolts
    16
  • 4.5 Bearings
    16
  • 4.6 Shims
    17
  • 4.7 Synchro-rings
    17
  • 4.8 Gear wheels
    17
  • 4.9 Synchromeshed gears
    17
  • 4.10 Clutch
    17
  • Clutch
    18
  • 1 Clutch mechanism
    18
  • 1.1 Assembly overview - pedal cluster
    18
  • 1.2 Assembly overview - clutch hydraulics
    20
  • 1.3 Assembly overview - clutch release mechanism
    22
  • 1.4 Removing and installing clutch pedal
    23
  • 1.5 Removing and installing mounting bracket
    24
  • 1.6 Removing and installing over-centre spring
    27
  • 1.7 Removing and installing clutch master cylinder
    28
  • 1.8 Removing and installing clutch master cylinder with mounting bracket removed
    32
  • 1.9 Removing and installing clutch pedal switch F36
    33
  • 1.10 Bleeding clutch mechanism
    34
  • 2 Clutch
    36
  • 2.1 Assembly overview - clutch
    36
  • 2.2 Removing and installing clutch
    38
  • Controls, housing
    42
  • 1 Bevel box
    42
  • 1.1 Removing bevel box
    42
  • 1.2 Installing bevel box
    46
  • 1.3 Removing bevel boxes as of model year 2010
    49
  • 1.4 Installing bevel boxes as of model year 2010
    52
  • 2 Selector mechanism
    56
  • 2.1 Installation position of selector mechanism
    56
  • 2.2 Assembly overview – gear knob and cover
    57
  • 2.3 Assembly overview - Gear lever and selector housing
    58
  • 2.4 Assembly overview – gear levers and selector housings as of model year 2007
    61
  • 2.5 Assembly overview – selector cables
    63
  • 2.6 Assembly overview – selector cables as of model year 2009
    65
  • 2.7 Assembly overview - selector unit
    67
  • 2.8 Assembly overview - selector forks
    67
  • 2.9 Removing and installing selector mechanism
    68
  • 2.10 Distinguishing between selector mechanisms
    71
  • 2.11 Adjusting selector mechanism, vehicles with retaining pin on selector unit
    72
  • 2.12 Adjusting selector mechanism, vehicles with no retaining pin on selector unit
    76
  • 2.13 Renewing selector shaft seal
    81
  • 3 Removing and installing gearbox
    84
  • 3.1 Specified torques for gearbox
    84
  • 3.2 Removing gearbox
    86
  • 3.3 Removing gearbox, vehicles as of model year 2010
    96
  • 3.4 Removing gearbox, four-wheel drive
    105
  • 3.5 Removing gearbox, vehicles with all-wheel drive as of model year 2010
    116
  • 3.6 Installing gearbox
    125
  • 3.7 Installing gearbox, vehicles as of model year 2010
    131
  • 3.8 Installing gearbox, four-wheel drive
    138
  • 3.9 Installing gearbox, vehicles with all-wheel drive as of model year 2010
    145
  • 4 Transporting gearbox
    153
  • 4.1 Transporting gearbox
    153
  • 4.2 Transporting gearbox, four-wheel drive
    153
  • 4.3 Converting adapter 10 - 222 A /23 with adapter 10 - 222 A /23-1
    154
  • 5 Gear oil
    156
  • 5.1 Checking gear oil level, manual gearbox
    156
  • 5.2 Checking gear oil level, bevel box
    158
  • 5.3 Checking gear oil level – bevel boxes as of model year 2010
    159
  • 6 Dismantling and assembling gearbox
    161
  • 6.1 Schematic overview - gearbox
    161
  • 6.2 Schematic overview - four-wheel drive
    162
  • 6.3 Assembly overview - input shaft, output shafts, differential and selector rods
    163
  • 6.5 Dismantling and assembling gearbox
    167
  • 7 Gearbox housing, clutch housing
    187
  • 7.1 Assembly overview - gearbox housing
    187
  • 7.2 Assembly overview - clutch housing
    189
  • 7.3 Assembly overview - gearbox housing and clutch housing
    191
  • 7.4 Repairing gearbox housing
    193
  • 7.5 Repairing clutch housing
    195
  • Gears, shafts
    199
  • 1 Input shaft
    199
  • 1.1 Assembly overview - input shaft
    199
  • 1.2 Dismantling and assembling input shaft
    201
  • 1.3 Renewing input shaft seal
    207
  • 2 Output shaft
    209
  • 2.1 Assembly overview - output shaft for 1st and 2nd gear
    209
  • 2.2 Assembly overview - output shaft for 3rd and 4th gear
    212
  • 2.3 Assembly overview - output shaft for reverse gear
    214
  • 2.4 Dismantling and assembling output shaft for 1st and 2nd gear
    216
  • 2.5 Dismantling and assembling output shaft for 3rd and 4th gear
    227
  • 2.6 Dismantling and assembling reverse gear output shaft
    240
  • 2.8 Adjusting output shaft
    250
  • Final drive - differential
    251
  • 1 Oil seals
    251
  • 1.1 Assembly overview - seals
    251
  • 1.2 Renewing seal on left of gearbox
    252
  • 1.3 Renewing seal on right of gearbox, front-wheel drive vehicles
    256
  • 1.4 Renewing seal on right of gearbox, vehicles with all-wheel drive
    260
  • 1.5 Renewing seal on right of bevel box, vehicles up to 2010
    262
  • 1.6 Renewing seal on right of bevel box, vehicles as of model year 2010
    267
  • 1.8 Renewing seal between output flange bevel box, vehicles as of model year 2010
    275
  • 2 Differential
    293
  • 2.1 Assembly overview - differential
    293
  • 2.2 Assembly overview - differential, four-wheel drive
    295
  • 2.3 Dismantling and assembling differential
    298
  • 2.4 Dismantling and assembling differential - all-wheel drive
    305
  • 2.5 Adjusting differential
    313
  • 2.6 Removing and installing stub shaft
    318
  • 3 Adjustment overview
    321
  • 3.1 Adjustment overview
    321
Manufacturer's designation 6-speed manual gearbox 0A5
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Transmission designations 0A5, 0A5A, 0A5C
Transmission types HHX, KUR, KLF, KLG, KUQ, KQK, MKA, JFU, JFV, JFW, JFX, JKT, JKU, KCK, KCM, KCN, KCL, KPE, KUS, FNP, FQA, FXX, NHC, HRU, HRV, JFS, JFT, KCQ, KCR, FNN, FNQ, FXV, FXW, GWB, GWC, HMJ, HNC, HND, HNE, HNF, KUP, MKB, MLV, MQX
Category Reparaturanleitung

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