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Heating, air conditioner

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


15,31 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.423 KB

182 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater, Air duct, Control motors/actuators, Operating and display unit, Roof ventilator V3, normal roof and Air conditioner compressor. Show more
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Repair manual Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General information
    1
  • 1.1 Notes concerning odours in air conditioned vehicles
    1
  • 1.2 Notes for vehicles with a start/stop system
    1
  • 1.3 Notes on repair work to vehicles with air conditioning and on handling refrigerant
    2
  • 1.4 Distribution of oil in refrigerant circuit
    2
  • 2 Safety information
    3
  • 2.1 Safety measures when working on vehicles with a start/stop system
    3
  • 3 Repair instructions
    4
  • 3.1 Checking cooling output
    4
  • 3.2 Opening refrigerant circuit
    5
  • 4 Technical data
    7
  • 4.1 Capacities for refrigerant R134a
    7
  • 4.2 Refrigerant oil
    7
  • Heating
    9
  • 1 Overview of fitting locations - heating
    9
  • 1.1 Overview of fitting locations - heater unit
    9
  • 2 Heater
    11
  • 2.1 Removing and installing fresh air blower V2
    11
  • 2.2 Removing and installing fresh air blower series resistor with overheating fuse N24
    12
  • 2.3 Removing and installing dust and pollen filter
    12
  • 2.4 Dust and pollen filter with activated charcoal filter insert
    13
  • 2.5 Removing and installing heat exchanger
    14
  • 2.6 Removing and installing second heat exchanger
    18
  • 2.7 Removing and installing heater unit
    19
  • 2.8 Dismantling and assembling heater unit
    21
  • 2.9 Removing and installing rear heater unit
    22
  • 3 Air duct
    26
  • 3.1 Overview of fitting locations - front vents
    26
  • 3.2 Overview of fitting locations - rear vents
    28
  • 3.3 Tools
    30
  • 3.4 Removing and installing centre vent
    30
  • 3.5 Removing and installing driver or front passenger side air vents
    31
  • 3.6 Removing and installing roof trim vents in passenger compartment
    32
  • 3.7 Removing and installing side vent in passenger compartment
    32
  • 3.8 Removing and installing footwell vents
    34
  • 3.9 Removing and installing left auxiliary blower V321/right auxiliary blower V320
    35
  • 3.10 Checking air extraction (panel van/Kombi)
    35
  • 3.11 Checking air extraction (dropside)
    36
  • 4 Control motors/actuators
    37
  • 5 Operating and display unit
    39
  • 5.1 Removing and installing operating and display unit (panel van/dropside)
    39
  • 5.2 Removing and installing operating and display unit (Kombi)
    39
  • 5.3 Removing and installing cables on operating and display unit
    40
  • 5.4 Removing and installing rear operating and display unit
    41
  • 5.5 Removing and installing rear operating and display unit E179
    43
  • Ventilation
    45
  • 1 Roof ventilator V3, normal roof
    45
  • 1.1 Assembly overview - roof ventilator V3
    45
  • 1.2 Removing and installing roof ventilator V3
    45
  • 1.3 Removing and installing air duct rosette
    47
  • 1.4 Removing and installing roof ventilator V3 frame
    48
  • 2 Roof ventilator V3, high roof and middle height roof
    50
  • 2.1 Assembly overview - roof ventilator V3
    50
  • 2.2 Removing and installing roof ventilator V3
    50
  • 2.3 Removing and installing air duct rosette
    53
  • 2.4 Removing and installing roof ventilator V3 frame
    54
  • Air conditioning system
    55
  • 1 Overview of fitting locations - air conditioning system
    55
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    55
  • 2 Refrigerant circuit
    66
  • 2.1 General notes on the refrigerant circuit
    66
  • 2.2 Removing and installing refrigerant lines on expansion valve
    67
  • 2.3 Removing and installing refrigerant lines for 2nd evaporator
    67
  • 2.4 Removing and installing front expansion valve
    69
  • 2.5 Removing and installing rear expansion valve
    70
  • 2.6 Removing and installing high-pressure sender G65
    72
  • 2.7 Removing and installing dryer cartridge ►2010
    73
  • 2.8 Removing and installing dryer cartridge 2010►
    75
  • 2.9 Removing and installing condenser with receiver
    76
  • 2.10 Removing and installing evacuating and charging valves
    78
  • 2.11 When is it necessary to purge the refrigerant circuit with refrigerant
    82
  • 3 Air conditioner compressor
    84
  • 3.1 Removing and installing Denso air conditioner compressor (vehicles ►2010)
    84
  • 3.2 Removing and installing Denso air conditioner compressor (vehicles 2010►)
    85
  • 3.3 Removing and installing mounting with freewheel on air conditioner compressor
    88
  • 3.4 Renewing torsional elastic coupling
    90
  • 3.5 Removing and installing Sanden air conditioner compressor
    91
  • 3.6 Assembly overview - air conditioning system magnetic clutch N25 (manufacturer: Sanden)
    93
  • 3.8 Notes on installing air conditioner compressor in vehicles with engine code AXE
    98
  • 3.9 Checking high-pressure safety valve on air conditioner compressor
    100
  • 4 Control motors
    102
  • 4.1 Overview of fitting locations – control motors at front
    102
  • 4.2 Removing and installing temperature flap control motor V68
    104
  • 4.3 Removing and installing central vents control motor V102
    104
  • 4.4 Removing and installing defroster flap control motor V107
    105
  • 4.6 Removing and installing left temperature flap control motor V158
    106
  • 4.7 Removing and installing right temperature flap control motor V159
    107
  • 4.8 Removing and installing footwell flap control motor V261
    108
  • 4.10 Removing and installing rear air distribution control motor 2 V435
    110
  • 5 Front heater and air conditioning unit
    117
  • 5.1 Removing and installing heater and air conditioning unit
    117
  • 5.2 Dismantling and assembling heater and air conditioning unit
    120
  • 5.3 Removing and installing motor for front Bitron blower regulation V305
    121
  • 5.4 Removing and installing sender for front Bitron blower regulation G462
    122
  • 5.5 Checking condensate drain hose with valve
    122
  • 6 Rear heater and air conditioning unit
    124
  • 6.1 Removing and installing heater and air conditioning unit
    124
  • 6.2 Dismantling and assembling heater and air conditioning unit
    127
  • 6.3 Removing and installing heat exchanger
    129
  • 7 Air duct
    131
  • 7.1 Removing and installing left vent temperature sender G150
    131
  • 7.2 Removing and installing right vent temperature sender G151
    132
  • 7.3 Removing and installing rear vent temperature sender G174
    132
  • 7.4 Removing and installing centre vent temperature sender G191
    134
  • 7.5 Removing and installing footwell vent temperature sender G192
    135
  • 7.6 Removing and installing left footwell vent temperature sender G261
    135
  • 7.7 Removing and installing right footwell vent temperature sender G262
    136
  • 7.8 Removing and installing evaporator temperature sensor G308
    136
  • 7.9 Removing and installing fresh air intake duct temperature sensor G89
    137
  • 7.10 Removing and installing glove compartment vent
    137
  • 7.12 Removing and installing rear upper air distribution box
    139
  • 8 Operating and display unit
    141
  • 8.1 Operating and display unit for manually regulated air conditioning system ►2010
    141
  • 8.2 Operating and display unit for manually regulated air conditioning system 2010 ►
    143
  • 8.3 Operating and display unit for automatically regulated air conditioning system
    147
  • 9 Other controlling and regulating components
    165
  • 9.1 Removing and installing ambient temperature sensor -G17-
    165
  • 9.2 Removing and installing refrigerant temperature sender G454
    165
  • 9.3 Removing sunlight penetration photosensor 2 G134
    166
  • 9.4 Principle of operation of air quality sensor G238
    167
  • 9.5 Removing and installing air quality sensor G238
    168
  • 10 Bracket for air conditioner compressor
    170
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Category Reparaturanleitung

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