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Electrical system

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


32,19 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

9.855 KB

435 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, vehicles up to model year 2009, Clock, Horn, Tachograph, Headlight washer system, Washer fluid line hose couplings, Fog lights, Side turn signals, Parking aid, Lights and controls in the dash panel, Anti-theft alarm (ATA) and interior monitoring, Taxi equipment, Ignition/starter switch and lock cylinder, Relay carriers, fuse holders, electronics boxes and Vehicle diagnosis, testing and information systems. Show more
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Repair manual Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 1.4 Repair instructions
    3
  • Starter, current supply, CCS
    4
  • 1 Battery
    4
  • 1.1 General description - battery
    4
  • 1.2 Assembly overview - battery
    4
  • 1.3 Disconnecting and connecting battery
    6
  • 1.4 Removing and installing battery
    14
  • 1.5 Removing and installing battery isolation relay
    18
  • 1.6 Checking battery
    19
  • 1.7 Charging battery
    19
  • 2 Starter motor
    20
  • 2.1 Assembly overview – starter
    20
  • 2.2 Removing and installing starter
    21
  • 2.3 Checking starter
    30
  • 2.4 Checking starter motor relay
    31
  • 3 Alternator
    32
  • 3.1 Assembly overview - alternator
    32
  • 3.2 Removing and installing alternator
    42
  • 3.3 Checking alternator
    61
  • 3.4 Repairing alternator
    62
  • 3.5 Removing and installing alternator with torsional elastic coupling
    69
  • 3.6 Checking poly V-belt
    70
  • 4 Cruise control system (CCS)
    71
  • 5 Start/stop system
    72
  • 5.1 General description - start/stop system
    72
  • 5.2 Removing and installing start-stop operation button
    74
  • 5.3 Removing and installing voltage stabiliser
    74
  • 5.4 Removing and installing battery monitoring control unit
    75
  • Gauges, instruments
    77
  • 1 Dash panel insert, vehicles up to model year 2009
    77
  • 1.1 General description - dash panel insert
    77
  • 1.2 Renewing dash panel insert
    77
  • 1.3 Removing and installing dash panel insert
    78
  • 1.4 Pin assignment - dash panel insert
    80
  • 1.5 Warning lamp symbols in dash panel insert
    80
  • 1.6 Display instruments in dash panel insert
    82
  • 1.7 Coding dash panel insert
    84
  • 2 Dash panel insert, vehicles as of model year 2010
    85
  • 2.1 General description - dash panel insert
    85
  • 2.2 Renewing dash panel insert
    85
  • 2.3 Removing and installing dash panel insert
    86
  • 2.4 Warning lamp symbols in dash panel insert
    88
  • 2.5 Display instruments in dash panel insert
    92
  • 2.6 Coding dash panel insert
    93
  • 3 Clock
    94
  • 3.1 Checking radio controlled clock
    94
  • 3.2 Removing and installing radio controlled clock receiver J489
    96
  • 4 Horn
    98
  • 4.1 Removing and installing horn
    98
  • 4.2 Removing and installing dual tone horn and treble horn
    98
  • 5 Tachograph
    100
  • 5.1 General description - tachograph
    100
  • 5.2 Removing and installing tachograph
    101
  • 5.3 Connector pin assignment - tachograph
    103
  • 6 Tachograph “DTCO 1381”
    106
  • 6.1 General description - tachograph “DTCO 1381”
    106
  • 6.2 Overview of fitting locations - tachograph “DTCO 1381”
    107
  • 6.3 Removing and installing tachograph “DTCO 1381”
    108
  • 6.4 Messages displayed on tachograph “DTCO 1381”
    110
  • 6.5 Connector pin assignment - tachograph “DTCO 1381”
    112
  • 6.6 Removing and installing tachograph sender
    113
  • Windscreen wash/wipe system
    120
  • 1 windscreen wiper system
    120
  • 1.1 Moving wipers to service position
    120
  • 1.2 Removing and installing wiper arms
    120
  • 1.3 Removing wiper frame with linkage and wiper motor
    122
  • 1.4 Removing and installing wiper motor
    124
  • 1.5 Removing and installing wiper blades
    127
  • 1.6 Adjusting wiper blade park position
    130
  • 1.7 Removing and installing rain sensor
    130
  • 1.8 Installing new adhesive pad for rain sensor
    131
  • 2 Windscreen washer system
    135
  • 2.1 Assembly overview - windscreen washer system
    135
  • 2.2 Removing and installing washer fluid reservoir
    136
  • 2.3 Removing and installing filler pipe for washer fluid reservoir
    139
  • 2.4 Removing and installing windscreen and rear window washer pump
    140
  • 2.5 Removing and installing windscreen washer system spray jets
    141
  • 2.6 Adjusting windscreen washer system spray jets
    142
  • 3 Rear window wiper system
    143
  • 3.1 Assembly overview - rear window wiper system
    143
  • 3.2 Removing and installing rear window wiper arm
    145
  • 3.3 Removing and installing rear window wiper motor
    147
  • 3.4 Adjusting rear window wiper park position
    151
  • 3.5 Removing and installing rear window wiper blade
    152
  • 4 Rear window washer system
    155
  • 4.1 Assembly overview - rear window washer system
    155
  • 4.2 Removing and installing rear window spray jet
    158
  • 4.3 Adjusting spray jet for rear window washer system
    159
  • 5 Headlight washer system
    160
  • 5.1 General description - headlight washer system
    160
  • 5.2 Assembly overview - headlight washer system
    161
  • 5.3 Removing and installing headlight washer system pump
    163
  • 5.4 Removing and installing spray jet pop-up cylinders
    164
  • 5.5 Removing and installing spray jet retainer, vehicles with pop-up cylinders
    167
  • 5.6 Removing and installing spray jet carrier, vehicles with fixed spray jets
    167
  • 5.7 Adjusting headlight washer system spray jets
    168
  • 5.8 Bleeding headlight washer system
    168
  • 6 Washer fluid line hose couplings
    169
  • 7 Hose repair
    170
  • Lights, bulbs, switches - exterior
    171
  • 1 Headlights
    172
  • 1.1 Assembly overview - headlight
    172
  • 1.2 Removing and installing headlight
    182
  • 1.3 Adjusting headlights
    192
  • 1.4 Removing and installing front turn signal bulb
    196
  • 1.5 Removing and installing bulb for daytime running light
    202
  • 1.6 Removing and installing side light bulb
    204
  • 1.7 Removing and installing twin filament bulb
    210
  • 1.8 Removing and installing dipped beam bulb
    212
  • 1.9 Removing and installing main beam bulb
    215
  • 1.10 Removing and installing gas discharge bulb
    221
  • 1.11 Headlight conversion for left-hand/right-hand traffic
    226
  • 1.12 Removing and installing headlight range control motor
    236
  • 1.13 Removing and installing control unit for daytime running light and side light
    240
  • 1.14 Removing and installing gas discharge bulb control unit
    242
  • 1.15 Removing and installing headlight range control unit J431
    245
  • 1.16 Removing and installing gas discharge bulb starter unit
    247
  • 1.17 Removing and installing vehicle level sender
    249
  • 2 Fog lights
    254
  • 2.1 Removing and installing fog light
    254
  • 2.2 Removing and installing fog light bulb
    254
  • 2.3 Adjusting fog lights
    255
  • 3 Side turn signals
    256
  • 3.1 Removing and installing turn signal repeater
    256
  • 3.2 Remove turn signal repeater bulbs
    257
  • 4 Tail lights
    259
  • 4.1 Assembly overview - tail lights
    259
  • 4.2 Removing and installing tail light cluster
    261
  • 4.3 Removing and installing tail light bulbs
    264
  • 5 High-level brake light
    267
  • 5.1 Removing and installing high-level brake light
    267
  • 5.2 Removing and installing additional brake light bulb/LEDs
    270
  • 6 Number plate light
    271
  • 6.1 Removing and installing number plate light
    271
  • 6.2 Removing and installing bulb for number plate light
    272
  • 7 Steering column switch module (SCSM)
    274
  • 7.1 Removing and installing steering column switch module (SCSM)
    274
  • 7.2 Removing and installing airbag coil connector and return ring with slip ring
    276
  • 8 Parking aid
    278
  • 8.1 Assembly overview – parking aid
    278
  • 8.2 Removing and installing parking aid control unit
    279
  • 8.3 Removing and installing rear parking aid warning buzzer H15
    282
  • 8.4 Removing and installing front parking aid warning buzzer H22
    285
  • 8.5 Removing and installing rear parking aid senders
    286
  • 8.6 Removing and installing front parking aid senders
    287
  • 8.7 Installing front parking aid sender bracket
    288
  • 8.8 Installing rear parking aid sender retainer
    289
  • 8.9 Adapting rear parking aid control unit
    290
  • 8.10 Final control diagnosis for rear parking aid control unit
    290
  • 9 Towing bracket
    292
  • 9.1 General description - towing bracket
    292
  • 9.2 Removing and installing trailer socket U10
    293
  • 9.3 Pin assignment of trailer socket U10
    295
  • 9.4 Removing and installing trailer detector control unit J345
    296
  • Lights, bulbs, switches - interior
    298
  • 1 Lights and controls in the dash panel
    298
  • 1.1 Removing and installing light switch
    298
  • 1.3 Removing and installing switches in centre of dash panel, Multivan
    300
  • 1.4 Removing and installing switches in centre of dash panel, Transporter
    306
  • 1.6 Removing and installing glove compartment light
    312
  • 1.7 Removing and installing glove compartment light switch
    313
  • 2 Lights and controls in front doors
    316
  • 2.1 Removing and installing front and rear entry lights
    316
  • 2.3 Removing and installing window regulator switch in front passenger door
    319
  • 2.4 Removing and installing mirror adjustment switch with mirror adjustment change-over switch
    320
  • 2.5 Removing and installing driver and front passenger door contact switches
    321
  • 3 Lights and controls in rear doors
    323
  • 3.1 Removing and installing rear door contact switches
    323
  • 4 Lights and controls in luggage compartment
    325
  • 4.1 Removing and installing luggage compartment light
    325
  • 4.2 Removing and installing bulb for luggage compartment light
    326
  • 4.3 Removing and installing light switch for luggage compartment and contact switch in rear lid
    326
  • 4.4 Removing and installing release button for rear lid lock cylinder F248
    326
  • 5 Lights and controls in the roof trim
    329
  • 5.1 Removing and installing front interior light
    329
  • 5.2 Removing and installing bulb for front interior light
    331
  • 5.3 Removing and installing front interior and reading light
    333
  • 5.4 Removing and installing bulb for front interior and reading light
    334
  • 5.7 Removing and installing rear interior light
    337
  • 5.8 Removing and installing bulb for rear interior light
    338
  • 5.9 Removing and installing front reading light
    339
  • 5.10 Removing and installing bulb for front reading light
    340
  • 5.11 Removing and installing rear reading lights
    341
  • 5.12 Removing and installing bulb for rear reading light
    342
  • 5.13 Removing and installing light above right sliding door, Multivan
    343
  • 5.14 Removing and installing bulb for light above right sliding door
    344
  • 5.15 Removing and installing light for vanity mirror
    344
  • 5.16 Removing and installing light for vanity mirror
    345
  • 5.17 Removing and installing contact switch for vanity mirror
    345
  • 5.20 Removing and installing sliding sunroof adjustment regulator
    348
  • 6 Other interior lights and controls
    350
  • 6.1 Removing and installing seat adjustment switch unit
    350
  • 6.3 Notes on fault finding - double seat row
    352
  • 7 Cigarette lighter and 12 V socket
    353
  • 7.1 Removing and installing cigarette lighter U1
    353
  • 7.2 Removing and installing 12-V socket
    353
  • 7.3 Removing and installing 12 V socket (for accessories) on right front seat
    354
  • 7.4 Removing and installing 12 V socket (for accessories) in rear right side panel trim
    355
  • 8 Immobiliser
    358
  • 8.1 General description - immobiliser
    358
  • 8.2 Removing and installing immobiliser control unit
    359
  • 8.3 Adapting immobiliser control unit J362
    359
  • 8.4 Adaptation of the engine control unit
    359
  • 8.5 Removing and installing immobiliser reader coil
    360
  • 8.6 Removing and installing ignition key variable code transponder
    360
  • 8.7 Adapting ignition keys to the immobiliser
    360
  • 8.8 New identity on renewing all components
    360
  • 8.9 Online system test
    361
  • 9 Anti-theft alarm (ATA) and interior monitoring
    362
  • 9.1 General description - anti-theft alarm system and interior monitoring
    362
  • 9.2 Overview of fitting locations - anti-theft alarm system and interior monitoring
    363
  • 9.3 Removing and installing anti-theft and tilt system control unit
    365
  • 9.4 Removing and installing vehicle inclination sender
    369
  • 9.5 Adjusting sensitivity of vehicle inclination sender
    369
  • 9.10 Removing and installing deactivation button for vehicle inclination sender
    372
  • 9.11 Removing and installing interior monitoring switch
    373
  • 9.12 Removing and installing alarm horn
    373
  • 10 Lane change assist
    375
  • 10.1 General description - lane change assist system
    375
  • 10.2 Overview of fitting locations - lane change assist system
    375
  • 10.3 Removing and installing lane change assist control unit
    376
  • 10.4 Removing and installing lane change assist warning lamps in exterior mirror
    378
  • 10.5 Calibrating lane change assist
    378
  • 10.6 Coding lane change assist control unit
    385
  • 11 Taxi equipment
    386
  • 11.1 Removing and installing roof mounted turn signals
    386
  • 11.2 Removing and installing roof mounted turn signal bulb
    387
  • 11.3 Taxi roof sign
    389
  • 11.4 Removing and installing radio aerial
    391
  • 11.5 Taxi alarm
    392
  • 12 Ignition/starter switch and lock cylinder
    395
  • 12.1 Removing and installing ignition/starter switch
    395
  • 12.2 Removing and installing lock cylinder
    397
  • 12.3 Removing and installing steering lock housing
    399
  • Wiring
    401
  • 1 Relay carriers, fuse holders, electronics boxes
    401
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    401
  • 1.2 Removing and installing relay carrier in seat box at front on left
    402
  • 1.3 Removing and installing coupling station in seat box at front on left
    403
  • 1.4 Removing and installing coupling station in seat box at front on right
    404
  • 1.5 Removing and installing fuse holder B SB and fuse holder C SC
    405
  • 1.6 Removing and installing electronics box on left side of engine compartment
    405
  • 1.7 Drilling additional hole into new electronics box, vehicles prior to model year 2010
    409
  • 2 Control units
    411
  • 2.1 Removing and installing convenience system central control unit J393
    411
  • 2.2 Removing and installing onboard supply control unit J519
    412
  • 2.3 Removing and installing electric sliding door control unit
    416
  • 2.4 Removing and installing data bus diagnostic interface J533
    421
  • 2.5 Removing and installing special vehicle control unit J608
    422
  • 3 Connectors
    425
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    425
  • 4 Renewing Lambda probe
    426
  • 5 Vehicle diagnosis, testing and information systems
    427
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Category Reparaturanleitung

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