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  • Examplepage for repair manual Diesel direct injection and glow plug system
  • Examplepage for repair manual 2 Diesel direct injection and glow plug system
  • Examplepage for repair manual 3 Diesel direct injection and glow plug system

Diesel direct injection and glow plug system

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


11,32 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

1.655 KB

127 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis, Fault memory, Final control diagnosis, Measured value blocks, Servicing Diesel direct injection system, Checking components and functions, Replacing, coding and matching engine control unit and Checking glow plug system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Diesel direct injection and glow plug system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis
    1
  • 1.1 Self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
    2
  • 2 Fault memory
    4
  • 2.1 Fault memory
    4
  • 2.2 Interrogating fault memory
    4
  • 2.3 Fault table
    5
  • 2.4 Erasing fault memory
    12
  • 3 Final control diagnosis
    13
  • 3.1 Final control diagnosis
    13
  • 3.2 Performing final control diagnosis
    13
  • 4 Measured value blocks
    18
  • 4.1 Measured value blocks
    18
  • 4.2 Safety precautions
    18
  • 4.3 Reading measured value block
    18
  • 4.4 Evaluating measured value block, engine code AEY
    19
  • 4.5 Evaluating measured value blocks, engine codes AHB, AKW
    26
  • 4.6 Evaluating measured value blocks, engine codes AFN, AHU, ALE
    33
  • Mixture preparation, Injection
    45
  • 1 Servicing Diesel direct injection system
    45
  • 1.1 Servicing Diesel direct injection system
    45
  • 1.2 Safety precautions
    45
  • 1.3 Rules for cleanliness
    45
  • 1.4 Fitting locations overview
    46
  • 1.5 Servicing injection pump
    53
  • 1.6 Setting engine to number 1 cylinder with engine removed
    58
  • 1.7 Checking throttle valve positioner housing
    59
  • 1.8 Removing and installing injection pump
    61
  • 1.9 Dynamically checking and adjusting commencement of injection
    66
  • 1.10 Checking valve timing
    69
  • 1.11 Removing and installing injectors
    71
  • 1.12 Servicing injectors
    72
  • 1.13 Renewing injection timing device cover O-ring
    73
  • 2 Checking components and functions
    73
  • 2.1 Checking components and functions
    73
  • 2.2 Checking Diesel direct injection system voltage supply
    73
  • 2.3 Checking engine speed sender
    75
  • 2.4 Checking intake manifold pressure sender and altitude sender
    77
  • 2.5 Checking coolant temperature sender
    78
  • 2.6 Checking brake light switch and brake pedal switch
    81
  • 2.7 Checking clutch pedal switch
    84
  • 2.8 Checking intake manifold sender
    86
  • 2.9 Checking intake air temperature sender
    89
  • 2.10 Checking fuel temperature sender
    92
  • 2.11 Checking modulating piston movement sender and quantity adjuster
    95
  • 2.12 Checking needle lift sender
    101
  • 2.13 Checking injection timing control range
    103
  • 2.14 Checking throttle valve positioner
    108
  • 2.15 Checking exhaust gas recirculation and air mass meter function
    111
  • 2.16 Checking speedometer sender
    115
  • 3 Replacing, coding and matching engine control unit
    117
  • 3.1 Replacing, coding and matching engine control unit
    117
  • 3.2 Replacing engine control unit
    117
  • 3.3 Coding engine control unit
    118
  • 3.4 Matching engine control unit to electronic immobilizer
    120
  • Glow plug system
    122
  • 1 Checking glow plug system
    122
  • 1.1 Checking glow plug system
    122
  • 1.2 Checking glow plugs
    122
Manufacturer's designation Diesel direct injection and glow plug system
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code AFN, AHB, AHU, AKW, ALE
Category Reparaturanleitung

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