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  • Examplepage for repair manual 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics

4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


14,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.258 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    6
  • 1.4 Notes on installing
    6
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mounting
    8
  • 1.7 Replacing engine carrier rubber mounting
    10
  • 1.8 Additional information and removal instructions for vehicles with air conditioner
    11
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    21
  • 1.3 Checking valve timing
    23
  • 1.4 Removing and installing toothed belt
    24
  • 1.5 Checking semi-automatic toothed belt tensioning roller
    26
  • 2 Removing and installing cylinder block, sealing flange and flywheel
    27
  • 2.1 Removing and installing cylinder block, sealing flange and flywheel
    27
  • 2.2 Aluminium cylinder block
    28
  • 2.3 Renewing crankshaft oil seal -belt pulley end
    31
  • 2.4 Renewing crankshaft sealing flange -flywheel end-
    33
  • 2.5 Crankshaft dimensions
    42
  • 3 Dismantling and assembling pistons and conrods
    43
  • 3.1 Dismantling and assembling pistons and conrods
    43
  • 3.2 Piston and cylinder dimensions
    48
  • Cylinder head, Valve gear
    50
  • 1 Removing and installing cylinder head
    50
  • 1.1 Removing and installing cylinder head
    50
  • 1.2 Removing and installing cylinder head
    55
  • 1.3 Checking compression pressures
    59
  • 2 Servicing valve gear
    61
  • 2.1 Servicing valve gear
    61
  • 2.2 Reworking valve seats
    67
  • 2.3 Replacing camshaft oil seal
    70
  • 2.4 Removing and installing cylinder head cover and camshaft
    72
  • 2.5 Checking valve guides
    75
  • 2.6 Renewing valve stem seals
    76
  • Lubrication
    79
  • 1 Removing and installing parts of the lubrication system
    79
  • 1.1 Removing and installing parts of the lubrication system
    79
  • 1.2 Removing and installing oil sump
    85
  • 1.3 Removing and installing oil pump
    87
  • 1.4 Checking oil pressure and oil pressure switch
    90
  • Cooling system
    93
  • 1 Removing and installing parts of cooling system
    93
  • 1.1 Removing and installing parts of cooling system
    93
  • 1.2 Parts of cooling system body side
    94
  • 1.3 Parts of cooling system engine side
    97
  • 1.4 Coolant hose connection diagram
    102
  • 1.5 Draining and filling cooling system
    103
  • 1.6 Removing and installing radiator
    105
  • 1.7 Removing and installing coolant pump
    107
  • Fuel supply system
    109
  • 1 Removing and installing parts of fuel supply system
    109
  • 1.1 Removing and installing parts of fuel supply system
    109
  • 1.2 Removing and installing fuel tank with its attachments, Polo Classic, Polo Estate
    110
  • 1.3 Removing and installing fuel tank with its attachments, Caddy
    115
  • 1.4 Safety precautions when working on the fuel supply system
    120
  • 1.5 Rules for cleanliness
    120
  • 1.6 Crash fuel shut-off
    121
  • 1.7 Removing and installing fuel delivery unit
    121
  • 1.8 Removing and installing fuel gauge sender
    122
  • 1.9 Removing and installing fuel tank
    123
  • 1.10 Checking fuel pump
    125
  • 2 Electronic power control (EPC)
    131
  • 2.1 Electronic power control (EPC)
    131
  • 2.2 Function of EPC system
    131
  • 2.3 Servicing parts of electronic power control (EPC)
    132
  • 2.4 Checking EPC warning lamp
    135
  • 2.5 Checking accelerator pedal position sender
    138
  • 2.6 Adjusting pedal position sender
    142
  • 3 Activated charcoal filter system
    143
  • 3.1 Activated charcoal filter system
    143
  • 3.2 Function
    143
  • 3.3 Servicing parts of the activated charcoal filter system
    144
  • 3.4 Checking activated charcoal filter solenoid valve 1
    146
  • 3.5 Checking fuel tank breather
    148
  • Exhaust system
    151
  • 1 Removing and installing parts of exhaust system
    151
  • 1.1 Removing and installing parts of exhaust system
    151
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    152
  • 1.3 Silencer with mountings
    156
  • 1.4 Checking catalyst
    162
Manufacturer's designation 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code ANW, AUD
Category Reparaturanleitung

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