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  • Examplepage for repair manual 3 Installed 6-speed manual gearbox 0AJ
  • Examplepage for repair manual Installed 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 Installed 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 Installed 6-speed manual gearbox 0AJ

Installed 6-speed manual gearbox 0AJ

For Polo

Original Volkswagen repair manual


9,77 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

7.007 KB

105 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Polo Installed 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    3
  • 4 Overview - power transmission
    4
  • 5 Electrical components
    6
  • 5.1 Overview of fitting locations - electrical components
    6
  • 6 Repair instructions
    8
  • 6.1 General repair instructions
    8
  • Clutch
    11
  • 1 Clutch mechanism
    11
  • 1.1 Overview of fitting locations – clutch mechanism
    11
  • 1.2 Assembly overview - pedal cluster
    12
  • 1.3 Assembly overview - clutch hydraulics
    14
  • 1.4 Removing and installing bearing bush
    16
  • 1.5 Checking clutch master cylinder and clutch slave cylinder
    17
  • 1.6 Removing and installing clutch position sender G476
    18
  • 1.7 Removing and installing over-centre spring
    20
  • 1.8 Removing and installing clutch pedal
    22
  • 1.9 Removing and installing mounting bracket
    25
  • 1.10 Removing and installing master cylinder
    28
  • 1.11 Removing and installing clutch slave cylinder
    29
  • 1.12 Removing and installing lines for clutch mechanism
    32
  • 1.13 Bleeding clutch mechanism
    34
  • 2 Clutch
    37
  • Controls, housing
    38
  • 1 Selector mechanism
    38
  • 1.1 Installation position - selector mechanism
    38
  • 1.2 Assembly overview – gear knob and cover
    39
  • 1.3 Assembly overview - selector mechanism
    40
  • 1.4 Removing and installing gear knob
    42
  • 1.5 Removing and installing selector mechanism
    44
  • 1.6 Repairing selector mechanism
    52
  • 1.7 Adjusting selector mechanism
    56
  • 1.8 Checking selector mechanism
    60
  • 2 Removing and installing gearbox
    61
  • 2.1 Specified torques for gearbox
    61
  • 2.2 Removing gearbox
    61
  • 2.3 Installing gearbox
    71
  • 3 Assembly mountings
    78
  • 3.1 Assembly overview - assembly mountings
    78
  • 4 Gear oil
    81
  • 4.1 Checking gear oil level
    81
  • 5 Dismantling and assembling gearbox
    83
  • 5.1 Assembly overview - selector unit
    83
  • 5.2 Removing and installing selector unit with gearbox installed
    84
  • 5.3 Repairing selector unit
    89
  • 5.4 Renewing selector shaft seal
    90
  • 6 Gearbox housing, clutch housing
    92
  • Gears, shafts
    93
  • 1 Input shaft
    93
  • 2 Output shaft
    94
  • Final drive - differential
    95
  • 1 Oil seals
    95
  • 1.1 Overview of fitting locations - seals
    95
  • 1.2 Renewing left seal
    95
  • 1.3 Renewing right seal
    98
  • 2 Differential
    102
Manufacturer's designation Installed 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Polo (2018)
Suitable car types AW1
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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