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Electrical system

For Polo

Original Volkswagen repair manual


23,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

22.051 KB

294 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Jump-start connection, Cruise control system (CCS), Dash panel insert, Horn, Washer fluid lines, Headlights, Lights in exterior mirror, Steering column switch module, Parking aid, Automatic headlight range control, Blind Spot Monitor, Anti-theft alarm, Immobiliser, Relay carriers, fuse holders, electronics boxes, Fibre optic cables and Vehicle diagnosis, testing and information systems. Show more
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Repair manual Polo Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.2 Safety precautions when using test and measuring equipment during a road test
    1
  • 2 Repair notes
    2
  • 2.1 Rules for cleanliness
    2
  • 2.2 General information
    2
  • 2.3 Contact corrosion
    2
  • 2.4 Routing and attachment of lines
    2
  • 3 Battery
    4
  • 3.1 Battery - general notes
    4
  • 3.2 Types of battery
    4
  • Starter, current supply, CCS
    5
  • 1 Battery
    5
  • 1.1 Assembly overview – battery
    5
  • 1.2 Removing and installing battery
    8
  • 1.3 Disconnecting and connecting battery
    14
  • 1.4 Removing and installing battery tray
    17
  • 1.5 Checking battery
    22
  • 1.6 Charging battery
    22
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    22
  • 1.8 Adapting battery monitor control unit J367
    24
  • 2 Jump-start connection
    25
  • 2.1 Assembly overview - jump-start connection
    25
  • 2.2 Removing and installing jump-start connection
    25
  • 3 Alternator
    29
  • 3.1 Assembly overview - alternator
    29
  • 3.2 Removing and installing alternator
    31
  • 3.3 Checking alternator
    42
  • 3.4 Removing and installing poly V-belt pulley
    42
  • 3.5 Removing and installing voltage regulator
    51
  • 4 Starter motor
    55
  • 4.1 Assembly overview – starter
    55
  • 4.2 Removing and installing starter
    57
  • 4.3 Checking starter
    63
  • 5 Cruise control system (CCS)
    64
  • 6 Start/stop system
    65
  • 6.1 General description - start/stop system
    65
  • 7 Adaptive cruise control
    66
  • 7.1 Overview of fitting locations - adaptive cruise control
    66
  • 7.2 Removing and installing automatic distance control unit
    66
  • 7.3 Calibrating adaptive cruise control
    67
  • Gauges, instruments
    68
  • 1 Dash panel insert
    68
  • 1.1 Assembly overview - dash panel insert
    68
  • 1.2 Removing and installing dash panel insert KX2
    69
  • 2 Horn
    74
  • 2.1 Assembly overview - horn
    74
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    74
  • Windscreen wash/wipe system
    76
  • 1 Windscreen wiper system
    76
  • 1.1 Assembly overview - windscreen wiper system
    76
  • 1.2 Moving wipers to service position
    78
  • 1.3 Removing and installing wiper blade
    78
  • 1.4 Removing and installing wiper arms
    79
  • 1.5 Adjusting wiper arms
    81
  • 1.6 Removing and installing wiper motor V
    83
  • 1.7 Removing and installing rain and light sensor
    85
  • 2 Windscreen washer system
    89
  • 2.1 Assembly overview - windscreen washer system
    89
  • 2.2 Removing and installing filler neck of washer fluid reservoir
    91
  • 2.3 Removing and installing washer fluid reservoir
    91
  • 2.4 Removing and installing windscreen washer fluid level sender
    94
  • 2.5 Removing and installing windscreen washer pump
    94
  • 2.6 Removing and installing spray jets
    95
  • 2.7 Adjusting spray jets
    96
  • 3 Rear window wiper system
    98
  • 3.1 Assembly overview - rear window wiper system
    98
  • 3.2 Removing and installing wiper blade
    99
  • 3.3 Removing and installing wiper arm
    99
  • 3.4 Adjusting wiper arm
    101
  • 3.5 Removing and installing rear window wiper motor V12
    102
  • 4 Rear window washer system
    104
  • 4.1 Assembly overview - rear window washer system
    104
  • 4.2 Removing and installing washer fluid reservoir
    104
  • 4.3 Removing and installing rear window washer pump
    105
  • 4.4 Removing and installing spray jet
    105
  • 4.5 Adjusting spray jet
    105
  • 5 Washer fluid lines
    107
  • 5.1 Repairing washer fluid lines
    107
  • Lights, bulbs, switches - exterior
    108
  • 1 Headlights
    108
  • 1.1 Assembly overview – headlight
    108
  • 1.2 Removing and installing headlight
    112
  • 1.3 Adjusting headlights
    115
  • 1.4 Adjusting headlight installation position
    115
  • 1.5 Removing and installing front turn signal bulb M5/M7
    116
  • 1.6 Installing repair kit for headlight housing
    117
  • 1.7 Converting headlights from driving on right to driving on left
    118
  • 1.8 Converting headlights from driving on left to driving on right
    118
  • 1.9 Removing and installing headlight range control motor V48/V49
    119
  • 1.10 Removing and installing headlight dipped beam bulb
    122
  • 1.11 Removing and installing headlight main beam bulb M30/M32
    124
  • 1.12 Removing and installing daytime running light
    125
  • 1.13 Removing and installing bulbs for cornering light L148/L149
    127
  • 1.14 Removing and installing output module 1 for LED headlight A31/A27
    127
  • 2 Fog lights
    129
  • 2.1 Assembly overview - fog lights
    129
  • 2.2 Removing and installing fog light
    129
  • 2.3 Removing and installing fog light bulb L22/L23
    129
  • 2.4 Adjusting fog lights
    130
  • 3 Lights in exterior mirror
    131
  • 3.1 Assembly overview - lights in exterior mirror
    131
  • 3.2 Removing and installing turn signal
    133
  • 4 Tail lights
    134
  • 4.1 Assembly overview - tail light cluster in body
    134
  • 4.2 Removing and installing bulb carrier
    136
  • 4.3 Removing and installing tail light cluster
    136
  • 4.4 Adjusting installation position of tail light
    137
  • 4.5 Removing and installing tail light bulb M2/M4
    138
  • 4.6 Removing and installing rear fog light bulb L46/L47
    139
  • 4.7 Removing and installing brake and tail light bulb M21/M22
    140
  • 4.8 Removing and installing reversing light bulb
    141
  • 4.9 Removing and installing turn signal bulb
    142
  • 5 High-level brake light
    143
  • 5.1 Assembly overview – high-level brake light
    143
  • 5.2 Removing and installing high-level brake light
    143
  • 6 Number plate light
    146
  • 6.1 Removing and installing number plate light X4/X5
    146
  • 6.2 Removing and installing bulb for number plate light X4/X5
    147
  • 7 Entry and start authorisation system
    148
  • 7.1 Overview of fitting locations - entry and start authorisation system
    148
  • 7.2 Overview of fitting locations - keyless entry system
    149
  • 7.3 Removing and installing interface for entry and start system J965
    150
  • 7.5 Removing and installing interior aerial 1 for entry and start system R138
    152
  • 7.6 Removing and installing interior aerial 2 for entry and start system R139
    153
  • 7.7 Removing and installing left entry and start authorisation aerial R200
    153
  • 7.8 Removing and installing right entry and start authorisation aerial R201
    154
  • 7.9 Removing and installing rear bumper aerial for entry and start system R136
    154
  • 8 Steering column switch module
    155
  • 8.1 Assembly overview - steering column switch module
    155
  • 8.2 Removing and installing lock cylinder
    157
  • 8.3 Removing and installing ignition key withdrawal lock solenoid N376
    160
  • 8.4 Removing and installing ignition/starter switch
    160
  • 8.5 Removing and installing steering column switch module
    162
  • 8.6 Removing and installing steering column electronics control unit J527
    166
  • 8.7 Removing and installing turn signal switch E2
    168
  • 8.8 Removing and installing cruise control system switch E45
    172
  • 8.9 Removing and installing intermittent wiper switch E22
    172
  • 8.10 Removing and installing base for steering column combination switch
    172
  • 8.11 Removing and installing steering lock housing
    173
  • 9 Parking aid
    176
  • 9.1 Assembly overview – parking aid
    176
  • 9.2 Removing and installing parking aid control unit J446
    179
  • 9.3 Removing and installing front parking aid warning buzzer H22
    180
  • 9.4 Removing and installing rear parking aid warning buzzer H15
    181
  • 9.5 Removing and installing front parking aid senders
    182
  • 9.6 Removing and installing rear parking aid senders
    183
  • 10 Park assist steering
    185
  • 10.1 Assembly overview - park assist steering
    185
  • 10.2 Removing and installing park assist steering control unit J791
    186
  • 10.3 Removing and installing front senders
    186
  • 10.4 Removing and installing rear senders
    186
  • 11 Automatic headlight range control
    188
  • 11.1 Assembly overview - automatic headlight range control
    188
  • 11.2 Removing and installing headlight range control unit
    189
  • 12 Blind Spot Monitor
    191
  • 12.1 Assembly overview - Blind Spot Monitor
    191
  • 12.3 Removing and installing Blind Spot Monitor control unit J1086/J1087
    192
  • Lights, bulbs, switches - interior
    194
  • 1 Lights
    194
  • 1.1 Overview of fitting locations - lights in dash panel
    194
  • 1.2 Overview of fitting locations - lights in front doors
    195
  • 1.3 Overview of fitting locations - lights in centre console
    196
  • 1.4 Overview of fitting locations - lights in luggage compartment
    197
  • 1.5 Overview of fitting locations - lights in roof trim
    198
  • 1.6 Removing and installing front footwell light K268/K269
    200
  • 1.7 Removing and installing bulb for front footwell light L151/L152
    201
  • 1.8 Removing and installing Central locking SAFELOCK function warning lamp K133
    202
  • 1.9 Removing and installing storage compartment illumination bulb L120
    203
  • 1.10 Removing and installing interior door handle illumination bulb L146/L147
    203
  • 1.11 Removing and installing bulb for background lighting in front door L164/L165
    204
  • 1.12 Removing and installing light for left dashboard ambient lighting L229
    205
  • 1.13 Removing and installing light for right dashboard ambient lighting L230
    205
  • 1.14 Removing and installing light for centre dashboard ambient lighting L231
    206
  • 1.15 Removing and installing selector lever position display Y26
    207
  • 1.16 Removing and installing luggage compartment light W3
    207
  • 1.17 Removing and installing bulb for luggage compartment light W3
    207
  • 1.18 Removing and installing illuminated vanity mirror W20/W14
    208
  • 1.19 Renewing front interior light bulb W1/W13/W19
    209
  • 1.20 Renewing bulb for rear interior light W43
    213
  • 1.21 Removing and installing bulb for rear reading light W11/W12
    214
  • 2 Controls
    216
  • 2.1 Overview of fitting locations - controls in dash panel
    217
  • 2.2 Overview of fitting locations - controls in front doors
    219
  • 2.3 Overview of fitting locations - controls in rear doors
    219
  • 2.4 Overview of fitting locations - controls in centre console
    220
  • 2.5 Overview of fitting locations - controls in luggage compartment
    221
  • 2.6 Overview of fitting locations - controls in roof trim
    222
  • 2.7 Removing and installing rotary light switch EX1
    225
  • 2.8 Removing and installing headlight range control regulator E102
    225
  • 2.9 Removing and installing TCS and ESP button E256
    227
  • 2.10 Removing and installing parking aid button E266
    227
  • 2.11 Removing and installing park assist steering button E581
    227
  • 2.12 Removing and installing Start/Stop operation button E693
    227
  • 2.13 Removing and installing driving mode selection button E735
    227
  • 2.15 Removing and installing switch module in centre console
    229
  • 2.16 Removing and installing hazard warning light switch EX3
    229
  • 2.17 Removing and installing buttons for seat heating E653/E654
    230
  • 2.18 Removing and installing exterior mirror adjuster EX11
    230
  • 2.19 Removing and installing operating unit for window regulator in driver door E512
    231
  • 2.20 Removing and installing window regulator switch in front passenger door EX27
    232
  • 2.22 Removing and installing door contact switch F2/F3
    234
  • 2.23 Removing and installing rear window regulator switch in door E52/E54
    234
  • 2.24 Removing and installing rear door contact switches F10/F11
    235
  • 2.25 Removing and installing the starter button E378
    235
  • 2.26 Removing and installing rear lid contact switch
    236
  • 2.27 Removing and installing vanity mirror contact switch F147/F148
    236
  • 2.28 Removing and installing sunroof button E325
    236
  • 2.29 Removing and installing front interior light/reading light
    237
  • 2.30 Removing and installing rear interior light/reading light
    240
  • 3 Anti-theft alarm
    243
  • 3.1 Assembly overview - interior monitor
    243
  • 3.2 Removing and installing alarm horn H12
    243
  • 3.3 Removing and installing anti-theft alarm sensor G578
    244
  • 4 Immobiliser
    246
  • 4.1 Removing and installing immobiliser control unit
    246
  • 4.2 Removing and installing immobiliser reader coil
    246
  • 5 Towing bracket
    248
  • 5.1 Assembly overview - socket, trailer detector control unit
    248
  • 5.2 Trailer socket
    248
  • 5.3 Removing and installing trailer detector control unit J345
    249
  • 6 Front camera for driver assist systems
    250
  • 6.1 Assembly overview - front camera for assist systems
    250
  • 6.2 Removing and installing front camera for driver assist systems R242
    250
  • 6.3 Calibrating front camera for driver assist systems R242
    252
  • 7 Cigarette lighter, socket
    261
  • 7.1 Removing and installing cigarette lighter U1
    261
  • 7.2 Removing and installing socket illumination bulb L42
    261
  • 7.3 Removing and installing rear cigarette lighter illumination bulb L32
    261
  • 7.4 Removing and installing electric socket U
    261
  • Wiring
    262
  • 1 Relay carriers, fuse holders, electronics boxes
    262
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    262
  • 1.2 Assembly overview - fuse holder A SA
    264
  • 1.3 Assembly overview - main fuse carrier
    266
  • 1.4 Removing and installing electronics box (E-box)
    266
  • 1.5 Removing and installing relay and fuse holder in electronics box
    268
  • 1.6 Removing and installing relay and fuse holder behind dash panel on driver side
    270
  • 1.7 Removing and installing fuse holder A SA
    273
  • 1.8 Removing and installing main fuse carrier
    275
  • 2 Select Control units
    277
  • 2.1 Overview of fitting locations - control units
    277
  • 2.2 Removing and installing onboard supply control unit J519
    278
  • 2.3 Removing and installing data bus diagnostic interface J533
    279
  • 2.4 Removing and installing bracket for onboard supply control unit J519
    280
  • 2.5 Removing and installing parking aid control unit J446/park assist steering control unit J791
    280
  • 3 Connectors
    282
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    282
  • 4 Releasing and dismantling connector housings
    283
  • 5 Repairing aerial wires
    284
  • 6 Fibre optic cables
    285
  • 7 Vehicle diagnosis, testing and information systems
    286
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo (2018)
Suitable car types AW1
Category Reparaturanleitung

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