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  • Examplepage for repair manual Installed 6-speed manual gearbox 02Q
  • Examplepage for repair manual 2 Installed 6-speed manual gearbox 02Q
  • Examplepage for repair manual 3 Installed 6-speed manual gearbox 02Q

Installed 6-speed manual gearbox 02Q

For Polo

Original Volkswagen repair manual


8,81 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.278 KB

91 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo Installed 6-speed manual gearbox 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.2 Safety precautions when working on vehicles with a start/stop system
    2
  • 1.3 All-wheel drive - notes on performance test
    2
  • 2 Identification
    3
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine
    4
  • 3.2 Capacities
    4
  • 4 Overview - power transmission
    5
  • 5 Electrical components
    7
  • 5.1 Overview of fitting locations – electrical components, manual gearbox
    7
  • 5.2 Overview of fitting locations – electrical components, clutch mechanism
    7
  • 6 Repair instructions
    8
  • 6.1 General repair instructions
    8
  • Clutch
    10
  • 1 Clutch operation
    10
  • 1.1 Overview of fitting locations – clutch mechanism
    10
  • 1.2 Assembly overview - pedal cluster
    12
  • 1.3 Assembly overview - clutch hydraulics
    13
  • 1.4 Removing and installing bearing bush
    15
  • 1.5 Checking clutch master cylinder and clutch slave cylinder
    16
  • 1.6 Removing and installing clutch position sender G476
    16
  • 1.7 Removing and installing over-centre spring
    17
  • 1.8 Removing and installing clutch pedal
    19
  • 1.9 Removing and installing mounting bracket
    21
  • 1.10 Removing and installing clutch master cylinder
    23
  • 1.11 Removing and installing bleeder
    24
  • 1.12 Removing and installing lines for clutch mechanism
    26
  • 1.13 Bleeding clutch mechanism
    28
  • 2 Clutch
    30
  • 2.1 Determining make of clutch
    30
  • Controls, housing
    32
  • 1 Selector mechanism
    32
  • 1.1 Installation position - selector mechanism
    32
  • 1.2 Assembly overview - gear knob and cover
    33
  • 1.3 Assembly overview - selector mechanism
    34
  • 1.4 Removing and installing gear knob
    35
  • 1.5 Removing and installing selector mechanism
    37
  • 1.6 Repairing selector mechanism
    42
  • 1.7 Adjusting selector mechanism
    45
  • 1.8 Checking selector mechanism
    48
  • 2 Removing and installing gearbox
    49
  • 2.1 Removing gearbox
    49
  • 2.2 Installing gearbox
    59
  • 2.3 Specified torques for gearbox
    62
  • 3 Assembly mountings
    63
  • 3.1 Assembly overview - assembly mountings
    63
  • 4 Transporting gearbox
    65
  • 5 Gear oil
    66
  • 5.1 Distinguishing between different manual gearbox types when filling oil
    66
  • 5.2 Checking gear oil level
    66
  • 6 Dismantling and assembling gearbox
    70
  • 6.1 Assembly overview - selector unit
    70
  • 6.2 Removing and installing selector unit with gearbox installed
    70
  • 6.3 Renewing selector shaft seal
    74
  • 7 Gearbox housing, clutch housing
    77
  • Gears, shafts
    78
  • 1 Input shaft
    78
  • 2 Output shaft
    79
  • Final drive - differential
    80
  • 1 Seals
    80
  • 1.1 Overview of fitting locations - seals
    80
  • 1.2 Renewing left seal
    81
  • 1.3 Renewing right oil seal
    84
  • 2 Differential
    87
Manufacturer's designation Installed 6-speed manual gearbox 02Q
Manufacturer Volkswagen
Suitable for Polo (2018)
Suitable car types AW1
Transmission designations 02Q, 02QA
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS
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