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  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Polo

Original Volkswagen repair manual


14,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.591 KB

171 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heater, Operating and display unit, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, Control motors, Front heater and air conditioning unit, Air duct and Other controlling and regulating components. Show more
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Repair manual Polo Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions when working on SCR system
    3
  • 2 General information
    5
  • 2.1 Type plates
    5
  • 2.2 Notes concerning odours in air conditioned vehicles
    6
  • 3 Repair instructions
    8
  • 3.1 Rules for cleanliness
    8
  • 3.2 General information
    8
  • 3.3 General repair instructions
    8
  • 3.4 Contact corrosion
    9
  • 3.5 Nuts and bolts
    9
  • 3.6 Routing and attachment of lines
    9
  • 3.7 Fitting radiator and condensers
    9
  • 3.8 Working on refrigerant circuit
    10
  • 3.9 Refrigerant circuit seals
    11
  • 4 Technical data
    12
  • 4.1 Refrigerant capacity
    12
  • 4.2 Refrigerant oil capacities
    12
  • 4.3 Oil distribution
    13
  • Heating
    14
  • 1 Heater
    14
  • 2 Operating and display unit
    15
  • 2.1 Overview of operating and display unit
    15
  • 2.2 Removing and installing operating and display unit
    15
  • Air conditioning system
    17
  • 1 Overview of fitting locations - air conditioning system
    17
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    17
  • 2 Refrigerant circuit
    21
  • 2.1 System overview - refrigerant circuit
    21
  • 2.2 Assembly overview - condenser
    23
  • 2.3 Removing and installing refrigerant circuit pressure sender G805
    24
  • 2.4 Removing and installing expansion valve
    25
  • 2.5 Removing and installing condenser
    29
  • 2.6 Removing and installing desiccant bag or cartridge
    33
  • 2.7 Removing and installing evacuating and charging valves on low and high-pressure side
    39
  • 2.8 Commissioning air conditioning system after filling refrigerant circuit
    41
  • 3 Air conditioner compressor
    51
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    51
  • 3.2 Assembly overview - pulley
    54
  • 3.3 Removing air conditioning compressor from and installing on bracket
    58
  • 3.4 Removing and installing air conditioner compressor
    60
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    64
  • 3.6 Removing and installing pulley
    65
  • 4 Control motors
    70
  • 4.1 Overview of fitting locations – front control motors
    70
  • 4.2 Removing and installing defroster flap control motor V107
    75
  • 4.3 Removing and installing front air distribution flap control motor V426
    77
  • 4.5 Removing and installing left temperature flap control motor V158
    79
  • 4.6 Removing and installing right temperature flap control motor V159
    81
  • 4.7 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    84
  • 4.8 Removing and installing air distribution flap actuator
    86
  • 4.9 Removing and installing temperature flap actuator
    88
  • 5 Front heater and air conditioning unit
    91
  • 5.1 Assembly overview – heater and air conditioning unit
    91
  • 5.2 Assembly overview – evaporator housing
    94
  • 5.3 Removing and installing evaporator
    95
  • 5.4 Checking auxiliary air heater element Z35
    96
  • 5.5 Removing and installing auxiliary air heater element Z35
    97
  • 5.6 Removing and installing heater and air conditioning unit
    98
  • 5.7 Removing and installing holder for heater and air conditioning unit
    103
  • 5.8 Dismantling and assembling heater and air conditioning unit
    103
  • 5.9 Removing and installing air distribution housing
    103
  • 5.10 Removing and installing dust and pollen filter
    104
  • 5.11 Removing and installing fresh air blower V2
    106
  • 5.12 Removing and installing fresh air blower control unit J126
    106
  • 5.13 Removing and installing heat exchanger
    107
  • 5.14 Removing and installing coolant pipes on heat exchanger
    116
  • 5.15 Removing and installing evaporator temperature sensor G308
    118
  • 5.16 Removing and installing flexible shafts
    120
  • 5.17 Removing and installing condensation drain
    122
  • 5.18 Checking condensation drain
    124
  • 5.19 Fresh air blower series resistor with overheating fuse N24
    124
  • 6 Air duct
    126
  • 6.1 Assembly overview - air duct and air distribution in passenger compartment
    126
  • 6.2 Removing and installing driver side footwell vents
    130
  • 6.3 Removing and installing front passenger side footwell vents
    132
  • 6.4 Removing and installing rear footwell vent
    133
  • 6.5 Removing and installing forced ventilation for passenger compartment
    134
  • 6.6 Checking forced ventilation for passenger compartment
    135
  • 6.7 Removing and installing fresh air intake
    136
  • 6.8 Removing and installing cover for fresh air intake
    136
  • 6.9 Removing and installing air intake duct
    137
  • 6.10 Removing and installing air duct for defroster vent
    137
  • 6.11 Removing and installing air duct for centre vent
    138
  • 7 Operating and display unit
    139
  • 7.1 Overview of operating and display unit
    139
  • 7.2 Removing and installing operating and display unit
    141
  • 8 Other controlling and regulating components
    143
  • 8.1 Removing and installing sunlight penetration photosensor G107
    143
  • 8.2 Removing and installing ambient temperature sensor G17
    144
  • 8.3 Removing and installing humidity sender for air conditioning system G260
    144
  • 8.4 Removing and installing left vent temperature sender G150
    144
  • 8.5 Removing and installing right vent temperature sender G151
    146
  • 8.6 Removing and installing footwell vent temperature sender G192
    147
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Polo (2018)
Suitable car types AW1
Category Reparaturanleitung

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