General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety measures when working with pyrotechnic components
  2
• 1.4 Safety instructions for airbag
  3
• 1.5 Deactivating the airbag
  3
• 1.7 Additional safety regulations for side airbag
  4
• 1.8 Additional safety instructions for curtain airbag
  4
• 1.9 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.11 Checking airbag securing parts after an accident
  7
• 1.12 Accident without airbag triggering
  7
• 1.13 Checking seat belts
  7
• 1.14 Check belt webbing
  7
• 1.15 Checking inertia reel (locking mechanism)
  9
• 1.16 Visually checking belt buckle
  9
• 1.17 Check operation of belt buckle
  9
• 1.18 Checking belt relays, and buckle tongues
  10
• 1.20 Checking child seat anchors after an accident
  10
• 2 Repair instructions
  11
• 2.1 Rules for cleanliness
  11
• 2.2 General repair instructions
  11
• 2.3 Contact corrosion
  11
• 2.4 Bolts and nuts
  12
• 2.5 Electrical components
  12
• 2.6 Routing and attachment of lines
  12
• Interior equipment
  14
• 1 Compartments/covers
  14
• 1.1 Overview of fitting locations – compartments/covers
  14
• 1.2 Assembly overview – dash panel cover on driver side
  15
• 1.3 Assembly overview - steering column trim
  16
• 1.4 Assembly overview – glove compartment
  17
• 1.5 Assembly overview - storage compartment in headliner
  18
• 1.6 Removing and installing dash panel cover on driver side
  19
• 1.7 Removing and installing gap cover for dash panel insert
  20
• 1.8 Removing and installing upper steering column trim
  20
• 1.9 Removing and installing lower steering column trim
  21
• 1.10 Removing and installing glove compartment opener
  22
• 1.11 Removing and installing glove compartment
  23
• 1.12 Removing and installing glove compartment cover
  25
• 1.13 Removing and installing restrictor for glove compartment cover
  25
• 1.14 Service position for glove compartment cover
  26
• 1.15 Removing and installing headliner storage compartment
  26
• 2 Equipment
  28
• 2.1 Assembly overview – net partition
  28
• 2.2 Assembly overview – partition panel
  30
• 2.3 Assembly overview – sun visors
  31
• 2.4 Removing and installing net partition
  32
• 2.5 Removing and installing partition panel
  32
• 2.6 Removing and installing net partition mounting
  35
• 2.7 Removing and installing net partition bracket
  36
• 2.8 Removing and installing retaining bracket of partition panel
  37
• 2.9 Removing and installing sun visor
  38
• 2.10 Removing and installing sun visor centre mount
  39
• 2.11 Removing and installing roof grab handle
  39
• 3 Centre console
  41
• 3.1 Assembly overview – centre console
  41
• 3.2 Removing and installing rear centre console trim
  45
• 3.3 Removing and installing centre console cover
  46
• 3.4 Removing and installing centre console front storage compartment
  47
• 3.5 Removing and installing centre console trim in front footwell
  48
• 3.6 Removing and installing centre console
  49
• 3.7 Removing and installing centre console bracket
  51
• 4 Front centre armrest
  53
• 4.1 Assembly overview – front centre armrest
  53
• 4.2 Removing and installing front centre armrest
  53
• 5 Interior mirror
  55
• 5.1 Assembly overview – interior mirror
  55
• 5.2 Removing and installing interior mirror
  56
• Passenger protection
  63
• 1 Seat belts
  63
• 1.1 Overview of fitting locations – seat belts and anchorage points
  63
• 1.2 Assembly overview – front three-point seat belt
  65
• 1.3 Assembly overview – rear outer three-point seat belt
  67
• 1.4 Assembly overview – rear centre three-point seat belt
  68
• 1.5 Assembly overview – front belt buckle
  69
• 1.6 Assembly overview – rear belt buckle
  70
• 1.7 Removing and installing front three-point seat belt
  70
• 1.8 Removing and installing rear three-point seat belt
  74
• 1.9 Removing and installing rear belt guide
  78
• 1.10 Removing and installing front belt guide
  79
• 1.11 Removing and installing front belt end fitting
  80
• 1.12 Removing and installing rear outer belt end fitting
  80
• 1.13 Removing and installing belt height adjuster
  80
• 1.14 Removing and installing front belt buckle
  81
• 1.15 Removing and installing rear belt buckle
  82
• 2 Airbag system
  86
• 2.1 Overview of fitting locations – airbag system
  86
• 3 Airbag control unit
  87
• 3.1 Assembly overview – airbag control unit
  87
• 3.2 Removing and installing airbag control unit J234
  87
• 4 Front airbag, driver side
  90
• 4.1 Assembly overview – front airbag, driver side
  90
• 4.2 Removing and installing airbag unit with igniter
  90
• 4.3 Renewing connector on airbag
  93
• 5 Front passenger airbag
  94
• 5.1 Assembly overview – front passenger airbag
  94
• 5.2 Removing and installing front passenger airbag unit with igniter
  94
• 6 Side airbags
  98
• 6.1 Assembly overview – front side airbag
  98
• 6.2 Removing and installing front side airbag with igniter
  99
• 7 Curtain airbags
  104
• 7.1 Assembly overview – curtain airbag
  104
• 7.2 Removing and installing curtain airbag with igniter
  106
• 8 Airbag crash sensors
  115
• 8.1 Overview of fitting locations – airbag crash sensors
  115
• 8.2 Removing and installing front crash sensor G772/G773
  115
• 8.3 Removing and installing centre crash sensor for X/Y axis G858
  117
• 8.4 Removing and installing front side airbag crash sensor G179/G180
  119
• 8.5 Removing and installing rear side airbag crash sensor G256/G257
  120
• 9 Seat occupied recognition
  122
• 9.1 Overview of fitting locations – seat occupied recognition
  122
• 9.2 Removing and installing seat occupied recognition
  124
• Trim, insulation
  132
• 1 Front door trims
  132
• 1.1 Assembly overview – front door trim
  132
• 1.2 Removing and installing front door trim
  133
• 2 Rear door trims
  137
• 2.1 Assembly overview – rear door trim
  137
• 2.2 Removing and installing rear door trim
  138
• 2.3 Removing and installing window frame trim
  139
• 2.4 Removing and installing interior door handle trim
  140
• 3 Dash panel
  142
• 3.1 Assembly overview - dash panel
  142
• 3.2 Removing and installing dash panel end cover
  144
• 3.3 Removing and installing MMI screen cover
  145
• 3.4 Removing and installing dash panel insert trim
  146
• 3.5 Removing and installing outer dash panel vents
  147
• 3.6 Removing and installing centre vent
  149
• 3.7 Removing and installing dash panel
  149
• 4 Central tube for dash panel
  154
• 4.1 Assembly overview – central tube for dash panel
  154
• 4.2 Removing and installing central tube for dash panel
  154
• 4.3 Removing and installing crash bar
  160
• 5 Interior trims
  162
• 5.1 Overview of fitting locations – interior trims
  162
• 5.2 Assembly overview – trim for interior socket, 230 V, 110 V U11 at partition panel
  170
• 5.3 Assembly overview – foot rest and floor covering
  171
• 5.4 Removing and installing sill panel moulding
  174
• 5.5 Removing and installing A-pillar trim
  177
• 5.6 Removing and installing B-pillar trim
  181
• 5.7 Removing and installing C-pillar trim
  189
• 5.8 Removing and installing D-pillar trim
  191
• 5.9 Removing and installing side trim
  194
• 5.10 Removing and installing foot rest
  202
• 5.11 Removing and installing floor covering
  205
• 5.12 Removing and installing loudspeaker trim
  208
• 5.13 Removing and installing cap
  209
• 5.14 Removing and installing rear sill panel moulding bracket
  210
• 5.15 Removing and installing belt end fitting cap
  211
• 5.16 Removing and installing trim of interior socket, 230 V, 110 V U11
  212
• 6 Luggage compartment trims
  215
• 6.1 Assembly overview – lower rear lid trim
  215
• 6.2 Removing and installing lower rear lid trim
  216
• 6.3 Removing and installing lock carrier trim
  219
• 6.4 Removing and installing fastening rings
  219
• 6.5 Removing and installing wiper motor cover
  220
• 6.6 Removing and installing pull strap
  221
• 7 Roof trims
  222
• 7.1 Overview of fitting locations – roof trim
  222
• 7.2 Assembly overview – moulded headliner
  223
• 7.3 Removing and installing moulded headliner
  226
• 7.4 Lowering moulded headliner
  237
• Seat frames
  239
• 1 Overview of seat variants
  239
• 1.1 Overview of fitting locations – seat variants
  239
• 2 Front seats
  240
• 2.1 Overview of fitting locations – electrical and electronic components
  240
• 2.2 Assembly overview – front seat
  241
• 2.3 Assembly overview – front backrest
  243
• 2.4 Assembly overview – head restraint
  250
• 2.5 Assembly overview – seat pan
  251
• 2.6 Assembly overview – seat height adjustment
  254
• 2.7 Assembly overview – fire extinguisher
  255
• 2.8 Assembly overview - folding tray table
  256
• 2.9 Assembly overview – seat depth adjustment
  257
• 2.10 Removing and installing front seat
  258
• 2.11 Removing and installing seat height adjustment handle
  261
• 2.12 Removing and installing seat height adjuster
  261
• 2.13 Removing and installing lumbar support adjuster
  263
• 2.14 Removing and installing backrest adjuster
  265
• 2.15 Removing and installing front backrest
  267
• 2.16 Removing and installing backrest cover panel
  269
• 2.17 Removing and installing head restraint
  269
• 2.18 Removing and installing head restraint guide
  270
• 2.19 Dismantling and assembling seat pan
  270
• 2.20 Removing and installing lumbar support
  271
• 2.21 Removing and installing lumbar support adjustment switch E176/E177
  272
• 2.22 Fitting front seat on seat repair stand
  273
• 2.23 Removing and installing fire extinguisher holder on seat frame
  274
• 2.24 Removing and installing fire extinguisher holder
  275
• 2.25 Removing and installing drawer mounting
  276
• 2.26 Removing and installing seat trim
  278
• 2.27 Removing and installing folding table
  282
• 2.28 Removing and installing seat depth adjuster
  282
• 2.29 Removing and installing
  285
• 3 Rear seats
  287
• 3.1 Assembly overview – bench seat/individual seats
  287
• 3.2 Assembly overview – locking mechanism
  291
• 3.3 Assembly overview – head restraint and head restraint guide
  293
• 3.4 Assembly overview – rear seat backrest
  295
• 3.5 Assembly overview – floor rails
  297
• 3.6 Removing and installing bench seat/individual seats
  300
• 3.7 Removing and installing head restraint
  301
• 3.8 Removing and installing head restraint guide
  302
• 3.9 Removing and installing rear seat backrest
  303
• 3.10 Removing and installing locking mechanism trim
  304
• 3.11 Removing and installing locking mechanism for rear seat backrest
  305
• 3.12 Removing and installing back panel trim
  307
• 3.13 Removing and installing seat pan
  309
• 3.14 Removing and installing seat frame adapter, seat row 2
  310
• 3.15 Removing and installing seat trims, seat row 2
  311
• 3.16 Removing and installing seat trims, seat row 3
  314
• 3.17 Removing and installing retaining plates
  319
• 3.18 Removing and installing carrying strap, seat row 2
  322
• 3.19 Removing and installing locking mechanism, seat row 2
  324
• Seat - padding, covers
  327
• 1 Front seat covers and padding
  327
• 1.1 Assembly overview – seat pan cover and padding
  327
• 1.2 Assembly overview – backrest cover and padding
  329
• 1.3 Assembly overview – seat heating element
  330
• 1.4 Assembly overview – backrest heating element
  331
• 1.5 Removing and installing cover and padding in area of seat pan
  332
• 1.6 Removing and installing backrest cover and backrest padding
  333
• 1.7 Separating cover and padding in area of seat pan
  336
• 1.8 Removing and installing seat heating element Z6/Z8
  336
• 1.9 Removing and installing backrest heating element Z7/Z9
  337
• 2 Rear seat covers and padding
  339
• 2.1 Assembly overview – cover and padding
  339
• 2.2 Removing and installing covers and padding
  342
• 2.3 Separating cover and padding
  346