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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Caddy

Original Volkswagen repair manual


18,94 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

20.484 KB

232 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Vehicle level sender, Tyre Pressure Monitoring System, Vibration due to wheels/tyres - causes and rectification and Sensors. Show more
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Repair manual Caddy Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Safety precautions when working on subframe
    1
  • 2 General information
    2
  • 2.1 Running gear
    2
  • 2.2 Steering
    2
  • 2.3 Tyre types
    2
  • 3 Repair instructions
    3
  • 3.1 Checking shock absorbers when removed
    3
  • 3.2 Rules for cleanliness
    3
  • 3.3 General repair instructions
    4
  • 3.4 Contact corrosion
    4
  • 3.5 Gaskets and seals
    4
  • 3.6 Nuts and bolts
    5
  • 3.7 Electrical components
    5
  • 3.8 Routing and attachment of lines
    5
  • 3.9 Raising suspension to unladen position (vehicles with coil springs)
    6
  • 4 Evaluating accident vehicles
    11
  • 5 Disposal
    13
  • 5.1 Releasing gas and draining front gas-filled shock absorbers
    13
  • 5.2 Releasing gas and draining rear gas-filled shock absorbers
    14
  • Front suspension
    15
  • 1 Front axle
    15
  • 1.1 Overview of fitting locations – front axle
    15
  • 2 Subframe
    16
  • 2.1 Assembly overview – subframe
    16
  • 2.2 Removing and installing subframe without steering rack
    20
  • 2.3 Removing and installing subframe with steering rack
    23
  • 2.4 Repairing subframe
    24
  • 2.5 Removing and installing anti-roll bar
    35
  • 2.6 Removing and installing coupling rod
    36
  • 2.7 Repairing thread in longitudinal member
    37
  • 2.8 Fixing subframe in position
    37
  • 2.9 Lowering subframe
    42
  • 3 Suspension strut, upper suspension link
    46
  • 3.1 Assembly overview - suspension strut, upper suspension link
    46
  • 3.2 Removing and installing suspension strut
    46
  • 3.3 Repairing suspension strut
    53
  • 4 Lower suspension link, swivel joint
    57
  • 4.1 Assembly overview - lower suspension link, swivel joint
    57
  • 4.2 Removing and installing lower suspension link
    58
  • 4.3 Checking swivel joint
    61
  • 4.4 Removing and installing swivel joint
    61
  • 4.5 Renewing bonded rubber bush for lower suspension link
    63
  • 5 Wheel bearing
    71
  • 5.1 Assembly overview – wheel bearing assembly
    71
  • 5.2 Removing and installing wheel bearing housing
    71
  • 5.3 Removing and installing wheel bearing unit
    78
  • 6 Drive shaft
    83
  • 6.1 Assembly overview – drive shaft
    83
  • 6.2 Removing and installing drive shaft
    87
  • 6.3 Loosening and tightening threaded connections of drive shaft
    94
  • 6.4 Removing and installing drive shaft heat shield
    96
  • 6.5 Dismantling and assembling drive shaft
    97
  • 6.6 Checking outer constant velocity joint
    107
  • 6.7 Checking inner constant velocity joint
    109
  • Rear suspension
    112
  • 1 Rear axle
    112
  • 1.1 Overview – rear axle
    112
  • 1.2 Removing and installing rear axle
    113
  • 2 Axle beam
    118
  • 2.1 Assembly overview – axle beam
    118
  • 2.2 Removing and installing axle beam
    120
  • 3 Subframe
    123
  • 3.1 Assembly overview – subframe
    123
  • 4 Anti-roll bar
    124
  • 4.1 Assembly overview – anti-roll bar
    124
  • 4.2 Removing and installing anti-roll bar
    125
  • 4.3 Removing and installing coupling rod
    128
  • 5 Suspension link, track rod
    130
  • 5.1 Removing and installing track rod
    130
  • 6 Suspension strut, shock absorber, spring
    132
  • 6.1 Assembly overview - suspension strut, shock absorber, spring
    132
  • 6.2 Removing and installing shock absorber
    133
  • 6.3 Removing and installing spring
    135
  • 7 Wheel bearing assembly, trailing arm
    138
  • 7.1 Assembly overview – wheel bearing assembly
    138
  • 7.2 Assembly overview - trailing arm
    139
  • 7.3 Removing and installing wheel bearing unit
    141
  • 7.4 Removing and installing trailing arm with mounting bracket
    145
  • 8 Drive shaft
    149
  • 8.1 Assembly overview – drive shaft
    149
  • 8.2 Removing and installing drive shaft
    151
  • 8.3 Dismantling and assembling drive shaft
    156
  • 8.4 Loosening and tightening threaded connections of drive shaft
    156
  • 8.5 Checking outer constant velocity joint
    158
  • 8.6 Checking inner constant velocity joint
    158
  • Self-levelling suspension
    159
  • 1 Vehicle level sender
    159
  • 1.1 Assembly overview – front vehicle level senders
    159
  • 1.2 Assembly overview – rear vehicle level senders
    159
  • 1.3 Removing and installing front vehicle level senders G78/G289
    160
  • 1.4 Removing and installing rear vehicle level senders G76/G77
    162
  • Wheels, tyres, vehicle geometry
    163
  • 1 Wheels, tyres
    163
  • 1.1 Removing tyre from wheel
    163
  • 1.2 Fitting tyres
    164
  • 1.3 Wheel change
    166
  • 1.4 Balancing wheels
    170
  • 1.5 Specified torques for wheel bolts
    173
  • 1.6 Pressing tyre off wheel rim
    173
  • 1.7 Tyre sealant
    174
  • 1.8 Tyre sealant disposal
    174
  • 1.9 Alloy wheels with metal valves
    175
  • 1.10 Models with breakdown set
    175
  • 2 Tyre Pressure Monitoring System
    176
  • 2.1 System description – Tyre Pressure Monitoring System
    176
  • 3 Wheel alignment
    178
  • 3.1 Notes for wheel alignment
    178
  • 3.2 Conditions for testing
    178
  • 3.3 Test preparations
    179
  • 3.4 Specifications for wheel alignment
    180
  • 3.5 Wheel alignment procedure
    182
  • 3.6 Necessity of wheel alignment
    183
  • 3.7 Adjusting camber at front wheels
    184
  • 3.8 Adjusting camber on rear axle
    185
  • 3.9 Adjusting toe at rear axle
    185
  • 3.10 Adjusting front axle toe
    185
  • 3.11 Wheel runout compensation
    186
  • 3.12 Vehicle data sticker
    187
  • 3.13 Checking maximum steering wheel angle
    188
  • 4 Vibration due to wheels/tyres - causes and rectification
    189
  • 4.1 Causes of rough running
    189
  • 4.2 Conducting a road test before balancing wheels
    189
  • 4.3 Balancing wheel
    189
  • 4.4 Vibration control system
    190
  • 4.5 Checking radial and lateral runout of wheels and tyres
    190
  • 4.6 Checking radial and lateral run-out on wheel rim
    191
  • 4.7 Matching wheels and tyres
    192
  • 4.8 Determining flat spots on tyres
    193
  • Steering
    195
  • 1 Steering wheel
    195
  • 1.1 Assembly overview – steering wheel
    195
  • 1.2 Removing and installing steering wheel
    195
  • 2 Steering column
    197
  • 2.1 Assembly overview – steering column
    197
  • 2.2 Checking steering column for damage
    198
  • 2.3 Handling and transporting steering column
    198
  • 2.4 Removing and installing steering column
    199
  • 2.5 Removing and installing control unit for electronic steering column lock J764
    204
  • 3 Steering rack
    206
  • 3.1 Assembly overview – steering rack
    206
  • 3.2 Removing and installing steering rack
    208
  • 3.3 Removing and installing bellows
    215
  • 3.4 Removing and installing track rod
    217
  • 3.5 Removing and installing track rod ball joint
    221
  • 3.6 Repairing steering rack
    223
  • 4 Sensors
    226
  • 4.1 Removing and installing steering angle sender G85
    226
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Category Reparaturanleitung

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