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Electrical system

For Caddy

Original Volkswagen repair manual


14,36 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.377 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Horn, Washer fluid lines, Headlights, Turn signal repeater, Entry and start authorisation system, Steering column switch module, Anti-theft alarm, Immobiliser, Relay carriers, fuse holders, electronics boxes, Connectors, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Caddy Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.3 Application notes and safety information for LED headlights
    1
  • 2 Repair instructions
    2
  • 2.1 Rules for cleanliness
    2
  • 2.2 Contact corrosion
    2
  • 2.3 ESD workplace
    2
  • 2.4 Routing and attachment of lines
    3
  • Starter, current supply, CCS
    4
  • 1 Battery
    4
  • 1.1 Assembly overview – battery
    4
  • 1.2 Checking battery
    5
  • 1.3 Charging battery
    6
  • 1.4 Disconnecting and connecting battery
    6
  • 1.5 Removing and installing battery
    9
  • 1.6 Removing and installing battery tray
    11
  • 1.7 Adapting battery monitor control unit J367
    12
  • 1.8 Removing and installing earth wire with battery monitor control unit J367
    12
  • 2 Alternator
    13
  • 2.1 Assembly overview - alternator
    13
  • 2.2 Checking alternator
    13
  • 2.3 Removing and installing alternator
    13
  • 2.4 Checking poly V-belt
    15
  • 2.5 Removing and installing poly V-belt pulley
    15
  • 2.6 Removing and installing voltage regulator
    21
  • 3 Starter motor
    23
  • 3.1 Assembly overview – starter
    23
  • 3.2 Checking starter
    24
  • 3.3 Removing and installing starter
    24
  • 4 Cruise control system (CCS)
    30
  • 5 Start/stop system
    31
  • 5.1 General description - start/stop system
    31
  • Gauges, instruments
    32
  • 1 Dash panel insert
    32
  • 1.1 Removing and installing dash panel insert KX2
    32
  • 2 Horn
    34
  • 2.1 Removing and installing left horn H33
    34
  • Windscreen wash/wipe system
    36
  • 1 Windscreen wiper system
    36
  • 1.1 Assembly overview - windscreen wiper system
    36
  • 1.2 Moving wipers to service position
    37
  • 1.3 Removing and installing wiper blade
    38
  • 1.4 Removing and installing wiper arms
    38
  • 1.5 Adjusting wiper arms
    40
  • 1.6 Removing and installing wiper motor V
    42
  • 1.7 Deactivating APP function of wiper motor
    43
  • 1.8 Removing and installing air humidity, rain and light sensor G823
    43
  • 2 Windscreen washer system
    47
  • 2.1 Assembly overview - windscreen washer system
    47
  • 2.2 Removing and installing filler pipe for washer fluid reservoir
    49
  • 2.3 Removing and installing washer fluid reservoir
    49
  • 2.4 Removing and installing windscreen washer pump
    50
  • 2.5 Removing and installing spray jets
    51
  • 2.6 Adjusting spray jets
    52
  • 3 Rear window wiper system
    53
  • 3.1 Assembly overview - rear window wiper system
    53
  • 3.2 Removing and installing wiper blade
    55
  • 3.3 Removing and installing wiper arm
    56
  • 3.4 Adjusting wiper arm
    57
  • 3.5 Removing and installing rear window wiper motor V12
    59
  • 4 Rear window washer system
    61
  • 4.1 Assembly overview - rear window washer system
    61
  • 4.2 Removing and installing washer fluid reservoir
    61
  • 4.3 Removing and installing rear window washer pump
    62
  • 4.4 Removing and installing spray jet
    62
  • 4.5 Adjusting spray jet
    62
  • 5 Washer fluid lines
    63
  • 5.1 Washer fluid line hose couplings
    63
  • 5.2 Repairing washer fluid lines
    63
  • Lights, bulbs, switches - exterior
    64
  • 1 Headlights
    64
  • 1.1 Assembly overview – headlight
    64
  • 1.2 Removing and installing headlight
    67
  • 1.3 Adjusting headlights
    69
  • 1.4 Adjusting headlight installation position
    69
  • 1.5 Installing repair kit for headlight housing
    70
  • 1.6 Removing and installing front turn signal bulb M5/M7
    72
  • 1.7 Removing and installing headlight range control motor V48/V49
    73
  • 1.8 Removing and installing headlight dipped beam bulb M29/M31
    74
  • 1.9 Removing and installing headlight main beam bulb M30/M32
    75
  • 1.10 Removing and installing bulbs for cornering light L148/L149
    76
  • 1.11 Removing and installing output module 1 for LED headlights A31/A27
    76
  • 1.13 Removing and installing headlight dipped beam bulb M29/M31, LED headlights
    79
  • 1.14 Removing and installing headlight fan V407/V408, LED headlights
    81
  • 1.15 Converting headlights from driving on right to driving on left
    82
  • 2 Fog lights
    83
  • 2.1 Removing and installing fog light
    83
  • 2.2 Removing and installing fog light bulb L22/L23
    84
  • 2.3 Removing and installing static cornering light bulb
    85
  • 2.4 Adjusting fog lights
    85
  • 3 Turn signal repeater
    86
  • 3.1 Removing and installing turn signal repeater
    86
  • 4 Tail lights
    87
  • 4.1 Assembly overview - tail light cluster in body
    87
  • 4.2 Removing and installing bulb carrier
    89
  • 4.3 Removing and installing tail light cluster
    90
  • 4.4 Removing and installing turn signal bulb M6/M8
    92
  • 4.5 Removing and installing brake and tail light bulb M21/M22
    92
  • 4.6 Removing and installing rear left fog light bulb L46
    93
  • 4.7 Removing and installing reversing light bulb M16/M17
    93
  • 5 High-level brake light
    94
  • 5.1 Removing and installing high-level brake light
    94
  • 5.2 Removing and installing bulb for high-level brake light M25
    97
  • 6 Number plate light
    98
  • 6.1 Removing and installing number plate light X4/X5
    98
  • 7 Entry and start authorisation system
    100
  • 7.1 Overview of fitting locations - entry and start authorisation system
    100
  • 7.2 Removing and installing interface for entry and start system J965
    101
  • 7.3 Removing and installing interior aerial 1 for entry and start authorisation R138
    102
  • 7.4 Removing and installing entry and start authorisation aerial R200/R201
    103
  • 8 Steering column switch module
    107
  • 8.1 Assembly overview - steering column switch module
    107
  • 8.2 Removing and installing steering column switch module
    109
  • 8.3 Removing and installing turn signal switch E2
    112
  • 8.4 Removing and installing cruise control system switch E45
    113
  • 8.5 Removing and installing intermittent wiper switch E22
    113
  • 8.6 Removing and installing ignition/starter switch
    113
  • 8.7 Removing and installing lock cylinder
    114
  • 8.8 Removing and installing steering lock housing
    115
  • 9 Towing bracket
    117
  • 9.1 Removing and installing trailer detector control unit J345
    117
  • 9.2 Removing and installing trailer socket U10
    118
  • Lights, bulbs, switches - interior
    120
  • 1 Lights
    120
  • 1.1 Removing and installing glove compartment light W6
    120
  • 1.2 Removing and installing luggage compartment light W3
    120
  • 1.3 Removing and installing Central locking SAFELOCK function warning lamp K133
    121
  • 1.4 Removing and installing surround lighting W61/W62 in rear lid
    122
  • 2 Controls
    124
  • 2.1 Overview of fitting locations - controls in dash panel
    124
  • 2.2 Overview of fitting locations - controls in front doors
    125
  • 2.3 Overview of fitting locations - controls in centre console
    126
  • 2.4 Removing and installing mirror adjustment switch E43/E168
    127
  • 2.5 Removing and installing operating unit for window regulator in driver door E512
    128
  • 2.7 Removing and installing door contact switch F2/F3
    130
  • 2.8 Removing and installing rear door contact switches F10/F11
    130
  • 2.9 Removing and installing contact strip in sliding door F353/F352
    131
  • 2.10 Removing and installing glove compartment light switch E26
    132
  • 2.11 Removing and installing front interior light WX1
    133
  • 2.12 Removing and installing rear reading light W11/W12
    134
  • 2.13 Removing and installing centre switch module in dash panel EX22
    134
  • 2.14 Removing and installing operating unit for lighting EX59
    135
  • 2.15 Removing and installing starter button E378
    136
  • 2.17 Removing and installing rear interior light/reading light
    137
  • 2.18 Removing and installing hazard warning light switch EX3
    138
  • 2.19 Removing and installing front roof module
    138
  • 2.20 Removing and installing emergency assistance call button E276
    139
  • 3 Anti-theft alarm
    140
  • 3.1 Overview of fitting locations – interior monitoring
    140
  • 3.2 Removing and installing alarm horn H12
    140
  • 3.3 Removing and installing anti-theft alarm sensor G578
    142
  • 4 Immobiliser
    143
  • 4.1 Removing and installing immobiliser control unit J362
    143
  • 4.2 Removing and installing immobiliser reader coil D2
    143
  • 5 Cigarette lighter, socket
    144
  • 5.1 Removing and installing cigarette lighter U1
    144
  • 5.2 Removing and installing socket illumination bulb L42
    144
  • 5.3 Removing and installing rear cigarette lighter illumination bulb L32
    144
  • 5.4 Removing and installing interior socket, 230 V, 110 V U11
    144
  • Wiring
    146
  • 1 Relay carriers, fuse holders, electronics boxes
    146
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    146
  • 1.2 Removing and installing electronics box (E-box)
    147
  • 2 Select Control units
    150
  • 2.1 Overview of fitting locations - control units
    150
  • 2.2 Removing and installing onboard supply control unit J519
    151
  • 2.3 Removing and installing data bus diagnostic interface J533
    153
  • 2.4 Removing and installing rear lid control unit J605
    155
  • 2.5 Removing and installing special vehicle control unit J608
    156
  • 2.6 Coding special vehicle control unit
    157
  • 3 Connectors
    158
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    158
  • 4 Releasing and dismantling connector housings
    159
  • 5 Cleaning contact surfaces
    160
  • 6 Repairing aerial wires
    161
  • 7 Fibre optic cables
    162
  • 8 Vehicle diagnosis, testing and information systems
    163
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Category Reparaturanleitung

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