General body repairs, exterior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when working on the cooling system
  1
• 2 Repair notes
  2
• 2.1 General repair instructions
  2
• 2.2 Contact corrosion
  2
• 2.3 Pipe/wire routing and attachment
  2
• 2.4 Bolts and nuts
  3
• Body - front
  4
• 1 Lock carrier
  4
• 1.1 Assembly overview – lock carrier
  4
• 1.2 Removing and installing lock carrier
  6
• 1.3 Moving to and back from service position
  8
• 1.4 Removing and installing air duct
  12
• 1.5 Removing and installing lock carrier strut
  13
• 2 Wings
  16
• 2.1 Assembly overview – wing
  16
• 2.2 Removing and installing wing
  17
• 2.3 Removing and installing wing bracket
  20
• 2.4 Removing and installing wing bracket
  22
• 3 Bulkhead
  24
• 3.1 Assembly overview – bulkhead
  24
• 3.2 Assembly overview – plenum chamber cover
  24
• 3.3 Removing and installing bulkhead
  25
• 3.4 Removing and installing plenum chamber cover
  27
• Bonnet, rear lid
  30
• 1 Bonnet
  30
• 1.1 Assembly overview – bonnet
  30
• 1.2 Assembly overview – Bowden cable
  32
• 1.3 Removing and installing bonnet
  32
• 1.4 Adjusting bonnet
  33
• 1.5 Removing and installing bonnet lock
  35
• 1.6 Removing and installing bonnet lock operating lever
  38
• 1.7 Removing and installing arrester release lever
  39
• 1.8 Removing and installing striker pin
  40
• 1.9 Removing and installing hinges
  41
• 1.10 Removing and installing insulation
  42
• 1.11 Removing and installing bonnet seal
  43
• 1.12 Removing and installing Bowden cable
  43
• 1.13 Removing and installing Bowden cable for bonnet lock operating lever
  49
• 1.14 Removing and installing mounting bracket for bonnet lock operating lever
  51
• 1.15 Removing and installing bonnet stay
  52
• 2 Rear lid
  55
• 2.1 Assembly overview – rear lid
  55
• 2.2 Removing and installing rear lid
  57
• 2.3 Adjusting rear lid
  59
• 2.4 Removing and installing rear lid lock
  61
• 2.5 Adjusting striker pin
  63
• 2.6 Removing and installing operating mechanism
  64
• 2.7 Removing and installing hinges
  65
• 2.8 Removing and installing striker pin
  66
• 2.9 Removing and installing rear lid seal
  67
• 2.10 Removing and installing gas strut
  67
• 2.11 Preparing gas strut for disposal
  68
• 2.12 Removing and installing Bowden cable for power latching system
  69
• 2.13 Removing and installing power latching for rear lid VX16
  70
• 3 Tank flap unit
  72
• 3.1 Assembly overview – tank flap unit
  72
• 3.2 Removing and installing tank flap unit
  72
• 3.3 Removing and installing fuel tank flap
  74
• Front doors, door components, central locking
  75
• 1 Door
  75
• 1.1 Assembly overview – door
  75
• 1.2 Assembly overview - door seals
  76
• 1.3 Removing and installing inner door seal
  77
• 1.4 Removing and installing outer door seal
  78
• 1.5 Removing and installing door
  81
• 1.6 Adjusting door
  83
• 1.7 Adjusting striker pin
  85
• 1.8 Removing and installing door hinge
  85
• 1.9 Removing and installing door arrester
  87
• 2 Door components
  89
• 2.1 Assembly overview – door components
  89
• 2.2 Assembly overview – window regulator
  90
• 2.3 Assembly overview – door handle and door lock
  91
• 2.4 Assembly overview - window channels and window slot (aperture) seals
  92
• 2.5 Removing and installing window regulator motor
  93
• 2.6 Removing and installing window regulator
  94
• 2.7 Removing and installing inner door cover
  96
• 2.8 Removing and installing striker pin
  97
• 2.9 Removing and installing door handle
  98
• 2.10 Removing and installing mounting bracket
  100
• 2.11 Removing and installing door lock
  102
• 2.12 Removing and installing window channel
  104
• 2.13 Removing and installing window slot inner seal
  106
• 2.14 Removing and installing lock cylinder
  106
• 2.15 Removing and installing Bowden cable for interior door handle
  108
• 2.16 Removing and installing Bowden cable for exterior door handle
  108
• 3 Central locking
  110
• 3.1 Overview of fitting locations – central locking system
  110
• 3.3 Removing and installing convenience system central control unit J393
  113
• 3.4 Removing and installing tank filler flap locking motor V155
  114
• 3.5 Removing and installing ignition key battery
  115
• 3.6 Removing and installing cap on ignition key
  116
• Rear doors, door components
  119
• 1 Sliding door
  119
• 1.1 Assembly overview – sliding door
  119
• 1.2 Assembly overview - door seals
  122
• 1.3 Removing and installing inner door seal
  123
• 1.4 Removing and installing outer door seal
  124
• 1.5 Removing and installing sliding door
  128
• 1.6 Adjusting sliding door
  131
• 1.7 Adjusting striker pin
  137
• 1.8 Removing and installing roller guide
  138
• 1.9 Removing and installing attachments
  143
• 2 Door components
  152
• 2.1 Assembly overview – door components
  152
• 2.2 Assembly overview – door handle and door lock
  154
• 2.3 Removing and installing door components
  155
• 2.4 Removing and installing power latching motor V329
  162
• 2.5 Removing and installing door handle
  162
• 2.6 Removing and installing mounting bracket
  164
• 2.7 Removing and installing door lock
  164
• 2.8 Removing and installing Bowden cable for exterior door handle
  165
• 2.9 Removing and installing Bowden cable for interior door handle
  166
• 3 Wing door
  168
• 3.1 Assembly overview - wing door
  168
• 3.2 Assembly overview - door seals
  172
• 3.3 Removing and installing wing door
  173
• 3.4 Adjusting wing door
  174
• 3.5 Removing and installing hinges
  178
• 3.6 Removing and installing inner door seal
  180
• 3.7 Removing and installing outer door seal
  180
• 3.8 Door components
  183
• Bumpers
  194
• 1 Bumper, front
  194
• 1.1 Assembly overview – bumper cover
  194
• 1.2 Assembly overview – bumper carrier
  195
• 1.3 Assembly overview - attachments
  196
• 1.4 Removing and installing bumper cover
  199
• 1.5 Removing and installing bumper carrier
  202
• 1.6 Removing and installing attachments
  205
• 1.7 Repairing bumper cover
  209
• 1.8 Removing and installing centre air intake grille
  209
• 1.9 Removing and installing side air intake grille trim
  209
• 1.10 Removing and installing radar sensor cover
  210
• 1.11 Removing and installing foam element
  211
• 1.12 Removing and installing guide bracket
  212
• 1.13 Installing holder for parking aid sender
  212
• 1.14 Installing holder for park assist steering sender
  214
• 2 Bumper, rear
  217
• 2.1 Assembly overview – bumper cover
  217
• 2.2 Assembly overview – bumper carrier
  219
• 2.3 Assembly overview - attachments
  221
• 2.4 Removing and installing bumper cover
  222
• 2.5 Removing and installing bumper carrier
  225
• 2.6 Removing and installing guide bracket
  227
• 2.7 Removing and installing foam element
  228
• 2.8 Removing and installing bumper cover mounting
  228
• 2.9 Repairing bumper cover
  229
• 2.10 Removing and installing attachments
  229
• 2.11 Installing holder for parking aid sender
  232
• 2.12 Installing holder for park assist steering sender
  234
• Glazing
  237
• 1 Repair notes
  237
• 1.1 Minimum drying times for bonded windows
  237
• 1.2 Window repair
  237
• 1.3 Installation instructions for bonded windows
  238
• 1.4 Preparing old undamaged windows for installing
  241
• 1.5 Preparing new windows for installing
  242
• 1.6 Preparing body flange for installing
  243
• 1.7 Cleaning off excess adhesive
  245
• 2 Windscreen
  246
• 2.1 Assembly overview – windscreen
  246
• 2.2 Removing and installing windscreen
  246
• 3 Rear windscreen
  252
• 3.1 Assembly overview – rear window
  252
• 3.2 Removing and installing rear window
  252
• 4 Side windows
  257
• 4.1 Assembly overview - front side window
  257
• 4.2 Assembly overview - rear side windows
  257
• 4.3 Removing and installing front side window
  258
• 4.4 Removing and installing rear side window
  261
• 5 Door windows
  265
• 5.1 Assembly overview - front door window
  265
• 5.2 Assembly overview - rear door window
  265
• 5.3 Removing and installing front door window
  266
• 5.4 Removing and installing rear door window
  268
• 6 Glass panel
  271
• 6.1 Removing and installing glass panel
  271
• Exterior equipment
  276
• 1 Radiator grille and front trim
  276
• 1.1 Assembly overview – radiator grille
  276
• 1.2 Removing and installing radiator grille
  276
• 2 Mouldings, trims, extensions
  278
• 2.1 Assembly overview - trim strips
  278
• 2.2 Assembly overview - covers
  279
• 2.3 Assembly overview - side member trim
  279
• 2.4 Assembly overview - wheel arch covers
  280
• 2.5 Removing and installing trim strip
  281
• 2.6 Removing and installing side member trim
  286
• 2.7 Removing and installing front wheel arch cover
  289
• 2.8 Removing and installing rear wheel arch cover
  292
• 2.9 Removing and installing door wheel arch cover
  296
• 2.10 Removing and installing trim cover for front door
  298
• 2.11 Removing and installing trim cover for rear door
  300
• 3 Noise insulation
  302
• 3.1 Assembly overview - noise insulation
  302
• 3.2 Removing and installing noise insulation
  303
• 4 Underbody cladding
  306
• 4.1 Overview of fitting locations - underbody cladding
  306
• 4.2 Assembly overview – underbody cladding
  310
• 4.3 Assembly overview - bracing on underbody
  317
• 4.4 Removing and installing underbody cladding
  318
• 4.5 Removing and installing skid plate
  332
• 4.6 Removing and installing tunnel cross-piece
  334
• 5 Trim film and protective film
  337
• 5.1 Assembly overview - protective films
  337
• 5.2 Renewing protective films
  338
• 6 Roof moulding and roof railing
  345
• 6.1 Assembly overview - roof railing
  345
• 6.2 Removing and installing roof railing
  346
• 7 Exterior mirror
  349
• 7.1 Assembly overview – exterior mirror
  349
• 7.2 Removing and installing exterior mirror
  349
• 7.3 Removing and installing mirror glass
  350
• 7.4 Removing and installing mirror adjustment unit
  352
• 7.5 Removing and installing mirror cover
  353
• 7.6 Removing and installing mirror frame
  353
• 8 Wheel housing liner
  355
• 8.1 Assembly overview – front wheel housing liner
  355
• 8.2 Assembly overview – rear wheel housing liner
  356
• 8.3 Removing and installing front wheel housing liner
  357
• 8.4 Removing and installing rear wheel housing liner
  360
• 9 Lettering and badges
  362
• 9.1 Assembly overview – lettering and badges
  362
• 9.2 Dimensions - lettering and badges on rear
  365
• 9.3 Removing and installing badges at front
  368
• 9.4 Renewing lettering and badges at rear
  368
• 10 Towing bracket
  370
• 10.1 Assembly overview – towing bracket
  370
• 10.2 Removing and installing towing bracket
  370
• 11 Spare wheel bracket
  373
• 11.1 Assembly overview - spare wheel bracket
  373
• 11.2 Removing and installing spare wheel bracket
  373
• 12 Heat shields
  376
• 12.1 Overview of fitting locations – heat shields
  376
• 12.2 Removing and installing front heat shield
  377
• 12.3 Removing and installing centre heat shield
  378
• 12.4 Removing and installing rear heat shield
  379