General body repairs, exterior

Chapter overview

• Body front
  1
• 1 Body, front
  1
• 1.1 Body, front
  1
• 1.2 Removing and installing lock carrier with attached components
  1
• 1.3 Front wing - Assembly overview 01.96 >
  4
• 1.4 Noise insulation - Assembly overview
  6
• 1.5 Renewing damping material
  8
• Bonnet, Flaps
  9
• 1 Bonnet
  9
• 1.1 Bonnet
  9
• 1.2 Removing bonnet > 12.95
  9
• 1.3 Installing and adjusting bonnet > 12.95
  10
• 1.4 Assembly overview 01.96 >
  12
• 1.5 Removing bonnet 01.96 >
  15
• 1.6 Installing and adjusting bonnet 01.96 >
  16
• 1.7 Removing and installing bonnet lock cable >12.95
  18
• 1.8 Removing and installing bonnet lock and bonnet lock cable 01.96 >
  19
• 2 Tailgate/boot lid
  22
• 2.1 Tailgate/boot lid
  22
• 2.2 Assembly overview
  22
• 2.3 Removing and installing tailgate
  25
• 2.4 Adjusting tailgate
  27
• 2.5 Removing tailgate lock mechanism
  29
• 2.6 Removing lock cylinder
  30
• 2.7 Removing gas strut
  30
• 2.8 Releasing gas from gas-filled strut
  31
• Front doors/Door components/Central locking system
  33
• 1 Front door
  33
• 1.1 Front door
  33
• 1.2 Assembly overview
  33
• 1.3 Removing door > 12.95
  37
• 1.4 Installing and adjusting door > 12.95
  38
• 1.5 Removing door 01.96 >
  39
• 1.6 Installing and adjusting door 01.96 >
  40
• 1.7 Removing window lifters
  42
• 1.8 Servicing electric window lifters
  43
• 1.10 Over coming resistance with excess force limitation
  45
• 1.11 Initialising and releasing automatic closing function
  46
• 1.12 Removing door window
  46
• 1.13 Installing door window
  47
• 1.14 Removing outside door handle
  48
• 1.15 Removing door lock
  48
• 1.16 Removing lock cylinder (front door / side wing door)
  49
• 2 Central locking
  50
• 2.1 Central locking
  50
• 2.2 Central locking - Assembly overview
  50
• 2.3 Removing and installing front door positioning element
  51
• 2.4 Removing and installing sliding door lock positioning element
  52
• 2.5 Removing and installing tailgate/boot lid lock positioning element
  53
• 2.6 Removing and installing wing door lock positioning element
  53
• 2.7 Functional check of central locking with radio remote control
  54
• 2.8 Synchronising keys with radio wave remote control> 04.00
  54
• 2.9 Removing and installing batteries for key with radio wave remote control >04.00
  56
• 2.10 Adapting (matching) ignition keys to radio wave remote control 05.00 >
  58
• 2.11 Adapting (matching) a new additional key 05.00 >
  61
• 2.12 Synchronizing ignition keys to radio wave remote control 05.00 >
  62
• 2.13 Removing and installing battery for key with radio wave remote control (foldable) 05.00 >
  63
• Rear doors/Door components
  66
• 1 Sliding door
  66
• 1.1 Sliding door
  66
• 1.2 Assembly overview > 12.95
  66
• 1.3 Assembly overview 01.96 >03.01
  70
• 1.4 Assembly overview 04.01 >
  75
• 1.5 Removing sliding door > 03.01
  80
• 1.6 Removing sliding door 04.01 >
  81
• 1.7 Removing door arrester
  82
• 1.8 Adjusting sliding door > 12.95
  83
• 1.9 Adjusting sliding door 01.96 >03.01
  86
• 1.10 Adjusting sliding door 04.01 >
  90
• 1.11 Removing central lock
  94
• 1.12 Removing outside door handle
  95
• 1.13 Removing lock cylinder (sliding door)
  96
• 1.14 Guide rail - Assembly overview
  97
• 2 Rear wing door
  99
• 2.1 Rear wing door
  99
• 2.2 Left wing door - Assembly overview
  99
• 2.3 Right wing door - Assembly overview
  102
• 2.4 Removing wing door
  105
• 2.5 Adjusting wing doors
  106
• 2.6 Removing door locks
  108
• 2.7 Removing lock mechanism
  110
• 2.8 Removing lock mechanism
  111
• 2.9 Removing inside door opener
  112
• 2.10 Removing lock cylinder
  112
• 3 Side wing door
  113
• 3.1 Side wing door
  113
• 3.2 Side wing door - Assembly overview
  113
• 3.3 Removing wing door
  116
• 3.4 Installing and adjusting wing door
  116
• 3.5 Removing door lock
  118
• Sliding/tilting roof
  120
• 1 Sliding/tilting roof with glass panel
  120
• 1.1 Sliding/tilting roof with glass panel
  120
• 1.2 Sliding/tilting roof - Assembly overview
  120
• 1.3 Removing sliding/tilting roof glass panel
  123
• 1.4 Installing sliding/tilting roof glass panel
  123
• 1.5 Sliding/tilting roof glass panel (height adjustment)
  124
• 1.6 Adjusting panel seal
  125
• 1.7 Removing and installing electric drive
  126
• 1.8 Checking cable drive (0 position)
  128
• 1.9 Checking and adjusting parallel running
  129
• 1.10 Removing sliding headlining
  131
• 1.11 Installing sliding headlining
  133
• 1.12 Removing and installing carrier unit
  134
• 1.13 Routing and cleaning water drain hoses
  137
• 2 Servicing glass/tilting roof
  139
• 2.1 Servicing glass/tilting roof
  139
• 2.2 Glass/tilting roof - Assembly overview
  139
• 2.3 Removing glass panel
  141
• 2.4 Installing glass panel
  142
• 2.5 Routing and cleaning water drain hoses
  143
• 3 Elevating/sliding roof with glass panel
  152
• 3.1 Elevating/sliding roof with glass panel
  152
• 3.2 Elevating/sliding roof - Assembly overview
  152
• 3.3 Removing and installing elevating/sliding roof
  154
• 3.4 Removing and installing water collector plate (with sun blind)
  156
• 3.5 Removing and installing glass panel for elevating/sliding roof
  157
• 3.6 Removing and installing electric drive
  158
• 3.7 Checking parallel running
  158
• 3.8 Adjusting parallel running
  159
• Convertible top, Hardtop, Canopy
  160
• 1 Fitting the canopy frame and the canopy
  160
• 1.1 Fitting the canopy frame and the canopy
  160
• 1.2 Canopy frame for dropside and double cab
  160
• 1.3 Canopy frame for dropside and double cab - Assembly overview
  161
• 1.4 Canopy frame (cab height) for double cab - Assembly overview
  163
• 1.5 Installing canopy frame and canopy
  166
• Bumpers
  170
• 1 Front bumper
  170
• 1.1 Front bumper
  170
• 1.2 Assembly overview >12.95
  170
• 1.3 Assembly overview - 01.96 >, long front end
  172
• 1.4 Assembly overview - 01.96 >, short front end
  174
• 2 Rear bumper
  176
• 2.1 Rear bumper
  176
• 2.2 Assembly overview > 12.95
  176
• 2.3 Assembly overview 01.96>
  178
• Glazing
  180
• 1 Flush bonded windows
  180
• 1.1 Flush bonded windows
  180
• 1.2 Tools
  182
• 1.3 Materials
  183
• 1.4 Windscreen - Assembly overview
  184
• 1.5 Side and rear window - Assembly overview
  186
• 1.6 Removing windscreen and undamaged side, rear window
  188
• 1.7 Removing destroyed side and rear windows
  190
• 1.8 Installing windscreen, side and rear windows
  190
• 1.9 Preparing old undamaged window for glazing
  191
• 1.10 Preparing new window for glazing
  191
• 1.11 Preparing body flange or door window flange for glazing
  192
• 1.12 Installation instructions
  192
• 1.13 Curing time
  195
• 1.14 Touching up paint damage
  196
• 1.15 Cleaning off surplus adhesive sealing material
  196
• 1.16 Installing frame (Repair profile) (side and rear windows)
  197
• 1.17 Touching up window sealant
  198
• 2 Windows secured by threaded fasteners
  198
• 2.1 Windows secured by threaded fasteners
  198
• 2.2 Side window with air intake vent - Assembly overview
  199
• 2.3 Removing and installing side window with air intake vent
  199
• 3 Sliding windows
  201
• 3.1 Sliding windows
  201
• 3.2 Sliding window (sliding door) - Assembly overview > 05.94
  201
• 3.3 Sliding window (sliding door) - Assembly overview 06.94 >
  205
• 3.4 Sliding window with insect screen (sliding door) - Assembly overview > 05.94
  208
• 3.5 Sliding window with insect screen (sliding door) - Assembly overview 06.94 >
  212
• 3.6 Replacing detent rail
  215
• 3.7 Renewing sealing frame
  216
• 3.8 Renewing web
  217
• 3.9 Renewing sliding window
  217
• 3.10 Retrofitting sliding window
  218
• Exterior equipment
  224
• 1 Trim
  224
• 1.1 Trim
  224
• 1.2 Radiator grille - Assembly overview > 12.95
  224
• 1.3 Removing radiator grille > 08.94
  225
• 1.4 Removing and installing radiator grille with trim frame 09.94 >
  226
• 1.5 Removing and installing radiator grille 01.96 >
  228
• 2 Exterior mirror
  230
• 2.1 Exterior mirror
  230
• 2.2 Removing and installing exterior mirror
  230
• 3 Removing trim strip for number plate lighting/tailgate
  231
• 3.1 Removing trim strip for number plate lighting/tailgate
  231
• 4 Removing trim strip for number plate lighting/rear wing door
  231
• 4.1 Removing trim strip for number plate lighting/rear wing door
  231