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  • Examplepage for repair manual 4-Cyl. injection engine Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine Mechanics

4-Cyl. injection engine Mechanics

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche

Original Volkswagen repair manual


10,54 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

1.980 KB

116 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Dismantling and assembling pistons and conrods, Removing and installing cylinder head, Servicing valve gear, Removing and installing parts of the lubrication system, Removing and installing parts of cooling system, Removing and installing parts of fuel supply system and Removing and installing parts of exhaust system. Show more
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Repair manual 4-Cyl. injection engine Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    3
  • 1.3 Securing engine to repair stand
    5
  • 1.4 Notes on installing
    6
  • 1.5 Tightening torques
    6
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    7
  • Crankshaft group
    8
  • 1 Dismantling and assembling engine
    8
  • 1.1 Dismantling and assembling engine
    8
  • 1.2 Installing toothed belt
    23
  • 1.3 Adjusting alternator V-belt tension
    25
  • 1.4 Removing and installing ribbed belt
    25
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    27
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    27
  • 2.2 Renewing crankshaft oil seal - pulley end -
    33
  • 2.3 Crankshaft dimensions
    34
  • 2.4 Removing and installing drive plate
    35
  • 3 Dismantling and assembling pistons and conrods
    37
  • 3.1 Dismantling and assembling pistons and conrods
    37
  • 3.2 Piston and cylinder dimensions
    41
  • Cylinder head, Valve gear
    43
  • 1 Removing and installing cylinder head
    43
  • 1.1 Removing and installing cylinder head
    43
  • 1.2 Removing and installing cylinder head
    48
  • 1.3 Checking compressions
    49
  • 2 Servicing valve gear
    50
  • 2.1 Servicing valve gear
    50
  • 2.2 Reworking valve seats
    56
  • 2.3 Checking hydraulic bucket tappets
    58
  • 2.4 Removing and installing camshaft oil seal
    59
  • 2.5 Removing and installing camshaft
    60
  • 2.6 Checking valve guides
    60
  • 2.7 Renewing valve guides
    61
  • 2.8 Renewing valve stem seals
    61
  • Lubrication
    63
  • 1 Removing and installing parts of the lubrication system
    63
  • 1.1 Removing and installing parts of the lubrication system
    63
  • 1.2 Checking oil pressure and oil pressure switch
    69
  • Cooling system
    70
  • 1 Removing and installing parts of cooling system
    70
  • 1.1 Removing and installing parts of cooling system
    70
  • 1.2 Parts of cooling system body side
    71
  • 1.3 Parts of cooling system - engine side
    75
  • 1.4 Draining and filling cooling system
    78
  • 1.5 Removing radiator
    80
  • 1.6 Checking radiator fan run-on thermo-switch
    81
  • 1.7 Checking coolant circulation thermo-switch
    81
  • Fuel supply system
    83
  • 1 Removing and installing parts of fuel supply system
    83
  • 1.1 Removing and installing parts of fuel supply system
    83
  • 1.2 Removing and installing fuel tank with its attachments
    84
  • 1.3 Servicing fuel delivery unit
    88
  • 1.4 Safety precautions when working on the fuel supply system
    92
  • 1.5 Rules for cleanliness
    92
  • 1.6 Removing and installing fuel delivery unit
    92
  • 1.7 Dismantling and assembling fuel delivery unit
    93
  • 1.8 Checking fuel pump
    95
  • 1.9 Checking fuel pumps relay
    98
  • 1.10 Servicing accelerator mechanism
    99
  • 1.11 Servicing the activated charcoal filter system
    101
  • 1.12 Checking regulation of the activated charcoal filter system
    102
  • Exhaust system
    104
  • 1 Removing and installing parts of exhaust system
    104
  • 1.1 Removing and installing parts of exhaust system
    104
  • 1.2 Removing and installing clamping springs
    110
  • 1.3 Tensioning or releasing spring clamps
    111
  • 1.4 Retrofitting front exhaust pipe stop plate
    112
Manufacturer's designation 4-Cyl. injection engine Mechanics
Manufacturer Volkswagen
Suitable for Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)
Suitable car types 70
Engine code AAC
Category Reparaturanleitung

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