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  • Examplepage for repair manual 5-Speed manual gearbox 02G
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  • Examplepage for repair manual 3 5-Speed manual gearbox 02G
  • Examplepage for repair manual 5-Speed manual gearbox 02G
  • Examplepage for repair manual 2 5-Speed manual gearbox 02G
  • Examplepage for repair manual 3 5-Speed manual gearbox 02G

5-Speed manual gearbox 02G

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche

Original Volkswagen repair manual


20,22 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.913 KB

250 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox and Adjusting input shaft. Show more
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Repair manual 5-Speed manual gearbox 02G PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, gearbox allocation, ratios, capacities
    2
  • 2 Transmission layout
    4
  • 2.1 Transmission layout
    4
  • 3 Calculating overall ratio "i"
    6
  • 3.1 Calculating overall ratio "i"
    6
  • 4 General repair instructions
    6
  • 4.1 General repair instructions
    6
  • Clutch
    9
  • 1 Servicing clutch control
    9
  • 1.1 Servicing clutch control
    9
  • 1.2 Assembly overview - Pedal cluster
    11
  • 1.3 Removing and installing clutch pedal
    13
  • 1.4 Assembly overview - Hydraulics and clutch release
    14
  • 1.5 Removing and installing over-centre spring
    19
  • 1.6 Bleeding clutch system
    21
  • 2 Servicing clutch
    23
  • 2.1 Servicing clutch
    23
  • Controls, Housing
    29
  • 1 Servicing gear selector mechanism
    29
  • 1.1 Servicing gear selector mechanism
    29
  • 1.3 Removing and installing gear stick housing
    34
  • 1.4 Removing and installing selector rods and gate rod
    37
  • 1.5 Removing and installing gear stick
    45
  • 1.6 Removing and installing cover for gear stick housing
    50
  • 1.7 Removing and installing selector mechanism
    51
  • 1.8 Adjusting gear selector mechanism
    53
  • 1.10 Removing and installing gear stick housing
    58
  • 1.11 Removing and installing selector rods and gate rod
    60
  • 1.12 Removing and installing gear stick
    64
  • 1.13 Removing and installing selector mechanism
    68
  • 1.14 Adjusting gear selector mechanism
    70
  • 2 Removing and installing gearbox
    73
  • 2.1 Removing and installing gearbox
    73
  • 2.3 Removing and installing gearbox (Transporter with short front end)
    76
  • 2.4 Removing and installing gearbox (Transporter with long front end)
    88
  • 3 Checking gearbox oil
    102
  • 3.1 Checking gearbox oil
    102
  • 4 Dismantling and assembling gearbox
    103
  • 4.1 Dismantling and assembling gearbox
    103
  • 4.2 Assembly overview
    103
  • 4.3 Removing and installing gearbox housing and selector mechanism
    108
  • 4.5 Assembly sequence
    114
  • 5 Servicing gearbox housing
    121
  • 5.1 Servicing gearbox housing
    121
  • 5.2 Servicing gearbox housing for vehicles with engines up to 103 kW
    121
  • 5.3 Servicing gearbox housing for vehicles of 111 kW and above
    128
  • 6 Servicing clutch housing
    134
  • 6.1 Servicing clutch housing
    134
  • 6.2 Servicing clutch housing for vehicles with engines up to 103 kW
    134
  • 6.3 Servicing clutch housing for vehicles with engines of 111 kW and above
    141
  • 7 Dismantling and assembling selector mechanism on gearbox side
    148
  • 7.1 Dismantling and assembling selector mechanism on gearbox side
    148
  • Gears, Shafts
    151
  • 1 Dismantling and assembling input shaft
    151
  • 1.1 Dismantling and assembling input shaft
    151
  • 2 Adjusting input shaft
    163
  • 2.1 Adjusting input shaft
    163
  • 2.2 Performing measurement check
    165
  • 3 Dismantling and assembling output shaft
    166
  • 3.1 Dismantling and assembling output shaft
    166
  • 4 Adjusting output shaft
    192
  • 4.1 Adjusting output shaft
    192
  • 4.2 Determining shim S1
    193
  • 4.3 Determining shim S2
    194
  • 5 Removing and installing reverse gear wheel
    197
  • 5.1 Removing and installing reverse gear wheel
    197
  • Final drive, Differential rear
    200
  • 1 Removing and installing seal for intermediate shaft or flange shaft
    200
  • 1.1 Removing and installing seal for intermediate shaft or flange shaft
    200
  • 4 Adjustment overview
    238
  • 4.1 Adjustment overview
    238
  • 5 Adjusting differential
    239
  • 5.1 Adjusting differential
    239
  • 5.2 Adjusting differential for vehicles with engines up to 103 kW
    239
  • 5.3 Adjusting differential on vehicles with engines of 111 kW and above
    243
Manufacturer's designation 5-Speed manual gearbox 02G
Manufacturer Volkswagen
Suitable for Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)
Suitable car types 70
Transmission designations 02G, 02GA
Transmission types CEV, CEU, DYA, EME, EMF, AFL, DQR, EEZ, FTV, AFK, DXZ, FJS, EFA, DRH
Category Reparaturanleitung

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