4-Cyl. carburetor engine, mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing and installing engine
  2
• 1.2 Notes on removing
  2
• 1.3 Securing engine to assembly stand
  4
• 1.4 Notes on installing
  4
• 1.5 Tightening torques
  5
• Crankshaft group
  6
• 1 Dismantling and assembling engine
  6
• 1.1 Dismantling and assembling engine
  6
• 1.2 Removing, installing and tensioning toothed belt
  13
• 1.3 Adjusting alternator V-belt tension
  16
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  18
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  18
• 2.2 Renewing crankshaft oil seal - pulley end -
  22
• 2.3 Crankshaft dimensions
  23
• 3 Dismantling and assembling pistons and conrods
  24
• 3.1 Dismantling and assembling pistons and conrods
  24
• 3.2 Piston and cylinder dimensions
  29
• Cylinder head, Valve gear
  30
• 1 Removing and installing cylinder head
  30
• 1.1 Removing and installing cylinder head
  30
• 1.2 Removing and installing cylinder head
  33
• 1.3 Checking compressions
  34
• 2 Servicing valve gear
  36
• 2.1 Servicing valve gear
  36
• 2.2 Reworking valve seats
  42
• 2.3 Checking hydraulic bucket tappets
  44
• 2.4 Removing and installing camshaft oil seal
  44
• 2.5 Removing and installing camshaft
  45
• 2.6 Checking valve guides
  46
• 2.7 Renewing valve guides
  47
• 2.8 Renewing valve stem seals
  47
• Lubrication
  50
• 1 Removing and installing parts of the lubrication system
  50
• 1.1 Removing and installing parts of the lubrication system
  50
• 1.2 Checking oil pressure and oil pressure switch
  54
• Cooling system
  56
• 1 Removing and installing parts of cooling system
  56
• 1.1 Removing and installing parts of cooling system
  56
• 1.2 Parts of cooling system body side
  57
• 1.3 Parts of cooling system - engine side
  61
• 1.4 Coolant hose connection diagram
  63
• 1.5 Draining and filling cooling system
  64
• 1.6 Checking radiator fan run-on
  66
• 1.7 Removing and installing radiator and radiator fan
  66
• Fuel supply system
  68
• 1 Removing and installing parts of fuel supply system
  68
• 1.1 Removing and installing parts of fuel supply system
  68
• 1.2 Safety precautions when working on the fuel supply system
  71
• 1.3 Rules for cleanliness
  71
• 1.4 Removing and installing fuel tank
  71
• 1.5 Removing and installing fuel gauge sender
  72
• 1.6 Servicing accelerator mechanism
  73
• 1.7 Adjusting accelerator cable
  74
• Exhaust system
  75
• 1 Removing and installing parts of exhaust system
  75
• 1.1 Removing and installing parts of exhaust system
  75
• 1.2 Removing and installing clamping springs
  77
• 1.3 Tensioning and relieving tension on clamping springs
  77