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  • Examplepage for repair manual 4-Cyl. carburetor engine, mechanics
  • Examplepage for repair manual 2 4-Cyl. carburetor engine, mechanics
  • Examplepage for repair manual 3 4-Cyl. carburetor engine, mechanics

4-Cyl. carburetor engine, mechanics

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche

Original Volkswagen repair manual


8,22 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.985 KB

82 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Dismantling and assembling pistons and conrods, Removing and installing cylinder head, Servicing valve gear, Removing and installing parts of the lubrication system, Removing and installing parts of cooling system, Removing and installing parts of fuel supply system and Removing and installing parts of exhaust system. Show more
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Repair manual 4-Cyl. carburetor engine, mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    2
  • 1.3 Securing engine to assembly stand
    4
  • 1.4 Notes on installing
    4
  • 1.5 Tightening torques
    5
  • Crankshaft group
    6
  • 1 Dismantling and assembling engine
    6
  • 1.1 Dismantling and assembling engine
    6
  • 1.2 Removing, installing and tensioning toothed belt
    13
  • 1.3 Adjusting alternator V-belt tension
    16
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    18
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    18
  • 2.2 Renewing crankshaft oil seal - pulley end -
    22
  • 2.3 Crankshaft dimensions
    23
  • 3 Dismantling and assembling pistons and conrods
    24
  • 3.1 Dismantling and assembling pistons and conrods
    24
  • 3.2 Piston and cylinder dimensions
    29
  • Cylinder head, Valve gear
    30
  • 1 Removing and installing cylinder head
    30
  • 1.1 Removing and installing cylinder head
    30
  • 1.2 Removing and installing cylinder head
    33
  • 1.3 Checking compressions
    34
  • 2 Servicing valve gear
    36
  • 2.1 Servicing valve gear
    36
  • 2.2 Reworking valve seats
    42
  • 2.3 Checking hydraulic bucket tappets
    44
  • 2.4 Removing and installing camshaft oil seal
    44
  • 2.5 Removing and installing camshaft
    45
  • 2.6 Checking valve guides
    46
  • 2.7 Renewing valve guides
    47
  • 2.8 Renewing valve stem seals
    47
  • Lubrication
    50
  • 1 Removing and installing parts of the lubrication system
    50
  • 1.1 Removing and installing parts of the lubrication system
    50
  • 1.2 Checking oil pressure and oil pressure switch
    54
  • Cooling system
    56
  • 1 Removing and installing parts of cooling system
    56
  • 1.1 Removing and installing parts of cooling system
    56
  • 1.2 Parts of cooling system body side
    57
  • 1.3 Parts of cooling system - engine side
    61
  • 1.4 Coolant hose connection diagram
    63
  • 1.5 Draining and filling cooling system
    64
  • 1.6 Checking radiator fan run-on
    66
  • 1.7 Removing and installing radiator and radiator fan
    66
  • Fuel supply system
    68
  • 1 Removing and installing parts of fuel supply system
    68
  • 1.1 Removing and installing parts of fuel supply system
    68
  • 1.2 Safety precautions when working on the fuel supply system
    71
  • 1.3 Rules for cleanliness
    71
  • 1.4 Removing and installing fuel tank
    71
  • 1.5 Removing and installing fuel gauge sender
    72
  • 1.6 Servicing accelerator mechanism
    73
  • 1.7 Adjusting accelerator cable
    74
  • Exhaust system
    75
  • 1 Removing and installing parts of exhaust system
    75
  • 1.1 Removing and installing parts of exhaust system
    75
  • 1.2 Removing and installing clamping springs
    77
  • 1.3 Tensioning and relieving tension on clamping springs
    77
Manufacturer's designation 4-Cyl. carburetor engine, mechanics
Manufacturer Volkswagen
Suitable for Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)
Suitable car types 70
Category Reparaturanleitung

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