Automatic gearbox 098

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Code letters, gearbox allocation, ratios, equipment
  2
• 2.1 Code letters, gearbox allocation, ratios, equipment
  2
• 2.2 Gearboxes for vehicles with programme switch -E122-
  2
• 2.3 Gearboxes for vehicles with electronic programme switch
  5
• 3 Capacities
  6
• 3.1 Capacities
  6
• 4 Repair instructions
  7
• 4.1 Repair instructions
  7
• Self diagnosis, Electrical check
  9
• 1 Performing self-diagnosis
  9
• 1.1 Performing self-diagnosis
  9
• 1.2 Technical data of self-diagnosis
  10
• 1.3 Electronic components
  11
• 1.4 Connecting fault reader V.A.G 1551 and selecting functions
  17
• 1.5 List of selectable functions
  19
• 1.6 Interrogating fault memory
  20
• 1.7 Fault table
  20
• 1.8 Erasing fault memory
  24
• 1.9 Initiating basic setting
  25
• 1.10 Read measured value block
  26
• 1.11 Test table
  28
• 1.12 Checking solenoid valve whilst driving
  33
• 2 Gearbox: Electrical test
  35
• 2.1 Gearbox: Electrical test
  35
• 2.2 Test table
  36
• Torque converter
  41
• 1 Torque converter
  41
• 1.1 Torque converter
  41
• 1.2 Identification of torque converter
  41
• 1.3 Draining torque converter
  42
• 1.4 Removing and installing torque converter oil seal
  42
• Controls, Housing
  43
• 1 Servicing shift mechanism
  43
• 1.1 Servicing shift mechanism
  43
• 1.2 Checking selector mechanism
  43
• 1.3 Checking and adjusting selector lever cable
  43
• 1.4 Checking ignition key removal lock (vehicles with ignition key removal lock)
  44
• 1.5 Dismantling and assembling shift mechanism
  45
• 1.6 Removing and installing selector lever
  49
• 1.7 Dismantling and assembling selector lever
  52
• 1.8 Selector mechanism - right-hand drive vehicles
  55
• 1.9 Removing and installing locking cable (vehicles with ignition key removal lock)
  59
• 1.10 Adjusting locking cable (vehicles with ignition key removal lock)
  61
• 2 Checking gearbox
  61
• 2.1 Checking gearbox
  61
• 2.2 Checking shift points
  61
• 2.3 Checking stall speed
  62
• 2.4 Measuring main pressure
  62
• 3 Removing and installing gearbox
  62
• 3.1 Removing and installing gearbox
  62
• 3.2 Tightening torques
  70
• 4 Checking and topping up ATF level
  70
• 4.1 Checking and topping up ATF level
  70
• 4.2 Checking ATF level
  70
• 4.3 Topping up ATF
  71
• 5 Gearbox with selector elements up to 12.92
  72
• 5.1 Gearbox with selector elements up to 12.92
  72
• 5.2 Position of selector elements on gearboxes up to 12.92
  73
• 5.3 Gearbox with selector elements from 01.93
  75
• 5.4 Position of selector elements on gearboxes from 01.93
  77
• 6 Dismantling and assembling gearbox
  78
• 6.1 Dismantling and assembling gearbox
  78
• 6.2 Removing and installing ATF cooler and ATF filler tube
  78
• 6.3 Modifying gearbox holder VW 353
  79
• 6.4 Dismantling and assembling planetary gearbox -Overview-
  80
• 6.5 I - Removing and installing ATF pump to supporting tube
  82
• 6.6 II - Removing and installing reverse gear clutch -K2- to small sun gear
  85
• 6.7 III - Removing and installing free wheel and reverse gear brake -B1-
  89
• 6.8 IV - Planet carrier and gearbox housing with input gear and cover
  92
• 6.9 Dismantling and assembling planetary gearbox
  95
• 6.10 Overview of all planetary gearbox adjustments
  107
• 6.11 Adjusting planet carrier
  109
• 6.12 Adjusting reverse gear brake -B1-
  115
• 6.13 Adjusting clutch play between -K1- and -K2-
  120
• 6.14 Adjusting 2nd and 4th gear brake -B2-
  125
• Gears, Hydraulic controls
  129
• 1 Dismantling and assembling ATF pump
  129
• 1.1 Dismantling and assembling ATF pump
  129
• 2 Dismantling and assembling free wheel with -B1- piston
  132
• 2.1 Dismantling and assembling free wheel with -B1- piston
  132
• 4 Dismantling and assembling reverse gear clutch -K2-
  149
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  149
• 5.2 Dismantling and assembling 4th gear clutch -K3- with pump shaft on gearboxes from 01.93
  156
• 6 Removing and installing valve body
  160
• 6.1 Removing and installing valve body
  160
• 7 Dismantling and assembling parking lock
  167
• 7.1 Dismantling and assembling parking lock
  167
• Final drive, Differential
  174
• 1 Checking oil in final drive
  174
• 1.1 Checking oil in final drive
  174
• 2 Removing and installing oil seal for flange shaft or drive flange
  175
• 2.1 Removing and installing oil seal for flange shaft or drive flange
  175
• 3 Dismantling and assembling final drive
  179
• 3.1 Dismantling and assembling final drive
  179
• 3.2 Repair overview of final drive
  180
• 3.3 Removing and installing bearing housing
  181
• 3.4 Removing and installing differential
  187
• 3.5 Removing and installing input gear
  191
• 3.6 Removing and installing drive pinion
  196
• 3.7 Dismantling and assembling differential
  204
• 4 Adjusting final drive
  211
• 4.1 Adjusting final drive
  211
• 4.2 Overview of adjustments
  211
• 4.3 Adjustments to be completed after replacing individual components
  213
• 4.4 Adjusting drive pinion
  214
• 4.5 Adjusting input gear
  217
• 4.6 Adjusting differential
  218