Diesel direct injection and glow plug system 05.99 >

Chapter overview

• Self-diagnosis
  1
• 1 Self-diagnosis
  1
• 1.1 Self-diagnosis
  1
• 1.2 Features of self-diagnosis
  1
• 1.3 Technical data of self-diagnosis
  1
• 1.4 Connecting fault reader
  2
• 1.5 Automatic test sequence for interrogating all fault memories
  4
• 1.6 Interrogating fault memory
  5
• 1.7 Erasing fault memory
  6
• 2 Fault table
  7
• 2.1 Fault table
  7
• 3 Final control diagnosis
  16
• 3.1 Final control diagnosis
  16
• 3.2 Performing final control diagnosis
  16
• 4 Measured value blocks
  19
• 4.1 Measured value blocks
  19
• 4.2 Reading measured value block
  19
• 4.3 Evaluating measured value blocks
  20
• Mixture preparation, Injection
  33
• 1 Servicing Diesel direct injection system
  33
• 1.1 Servicing Diesel direct injection system
  33
• 1.2 Safety precautions
  33
• 1.3 Rules for cleanliness
  34
• 1.4 Fitting locations overview
  34
• 1.5 Servicing injection pump
  39
• 1.6 Servicing intake manifold flap
  43
• 1.7 Servicing fuel filter
  47
• 1.8 Servicing accelerator linkage
  49
• 1.9 Removing and installing injection pump
  50
• 1.10 Dynamically checking and adjusting commencement of injection
  57
• 1.11 Removing and installing injectors
  60
• 1.12 Checking injectors
  61
• 1.13 Checking injectors for break-off pressure and for leakage
  62
• 1.14 Renewing injection timing device cover O-ring
  64
• 2 Checking components and functions
  64
• 2.1 Checking components and functions
  64
• 2.2 Checking Diesel direct injection system voltage supply
  64
• 2.3 Checking engine speed sender
  65
• 2.4 Checking intake manifold pressure sender and elevation sender
  67
• 2.5 Checking coolant temperature sender
  69
• 2.6 Checking intake manifold temperature sender
  72
• 2.7 Checking fuel temperature sender
  74
• 2.8 Checking modulating piston movement sender and quantity adjuster
  76
• 2.9 Checking needle lift sender
  79
• 2.10 Checking injection timing control range
  81
• 2.11 Checking charge pressure control
  83
• 2.12 Checking exhaust gas recirculation
  87
• 2.13 Checking air mass meter
  90
• 2.14 Checking intake manifold flap change-over
  93
• 2.15 Checking accelerator position sender
  95
• 3 Checking additional signals
  97
• 3.1 Checking additional signals
  97
• 3.2 Checking speed signal
  97
• 3.3 Checking brake light switch and brake pedal switch
  98
• 3.4 Checking clutch pedal switch
  101
• 3.5 Checking signals from/to air conditioning system
  103
• 3.6 Checking engine speed signal
  106
• 3.7 Checking cruise control system (CCS)
  106
• 4 Replacing, coding and matching engine control unit
  109
• 4.1 Replacing, coding and matching engine control unit
  109
• 4.2 Replacing engine control unit
  109
• 4.3 Coding engine control unit
  110
• 4.4 Checking matching resistor of data bus
  110
• Ignition system
  112
• 1 Checking glow plug system
  112
• 1.1 Checking glow plug system
  112
• 1.2 Checking glow plugs
  113