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  • Examplepage for repair manual General body repairs, exterior
  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche

Original Volkswagen repair manual


14,65 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.393 KB

173 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body - front, Noise insulation, Rear lid, Sliding door, Sunroof with glass panel, Servicing glass/tilting sunroof, Assembly of convertible roof frame and canopy, Bumper, rear, Windows having threaded connections, Exterior mirror and Cover strip for number plate lighting. Show more
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Repair manual General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Body - front
    1
  • 1.1 Tools
    1
  • 1.2 Lock carrier - service position (vehicles with long front-end)
    1
  • 1.3 Removing and installing lock carrier with attachments
    3
  • 2 Front wing
    6
  • 2.1 Tools
    6
  • 2.2 Assembly overview 01.96 ►
    6
  • 3 Noise insulation
    9
  • 3.1 Tool
    9
  • 3.2 Assembly overview
    9
  • 3.3 Renewing insulation
    10
  • Bonnet, rear lid
    11
  • 1 Bonnet
    11
  • 1.1 Tools
    11
  • 1.2 Removing lid ► 12.95
    11
  • 1.3 Installing and adjusting lid ► 12.95
    12
  • 1.4 Assembly overview 01.96 ►
    13
  • 1.5 Removing lid 01.96 ►
    15
  • 1.6 Installing and adjusting bonnet 01.96 ►
    16
  • 1.7 Removing and installing bonnet catch cable ► 12.95
    18
  • 1.8 Removing and installing bonnet catch cable and bonnet catch 01.96 ►
    18
  • 2 Rear lid
    20
  • 2.1 Tools
    20
  • 2.2 Assembly overview
    20
  • 2.3 Removing and installing bonnet
    21
  • 2.4 Adjusting rear lid
    22
  • 2.5 Removing and installing tailgate lock mechanism
    24
  • 2.6 Removing and installing lock cylinder
    25
  • 2.7 Removing gas strut
    25
  • 2.8 Releasing gas from gas strut
    26
  • Front doors, door components, central locking
    27
  • 1 Rear door
    27
  • 1.1 Tools
    27
  • 1.2 Assembly overview
    27
  • 1.3 Removing and installing door ► 12.95
    29
  • 1.4 Installing and adjusting door ► 12.95
    29
  • 1.5 Removing and installing door 01.96 ►
    30
  • 1.6 Installing and adjusting door 01.96 ►
    31
  • 1.7 Removing and installing window regulator
    33
  • 1.8 Repairing electric window regulators
    34
  • 1.10 Overcoming resistance with excess force limitation
    36
  • 1.11 Initialising and releasing automatic closing function
    36
  • 1.12 Removing door window
    37
  • 1.13 Installing door window
    37
  • 1.14 Removing exterior door handle
    38
  • 1.15 Removing door lock
    38
  • 1.16 Removing lock cylinder (front door, side wing door)
    38
  • 2 Central locking
    39
  • 2.1 Tools
    39
  • 2.2 Assembly overview - central locking
    39
  • 2.3 Removing and installing front door positioning element
    40
  • 2.4 Removing and installing sliding door lock actuating element
    41
  • 2.5 Removing and installing tailgate door lock positioning element
    41
  • 2.6 Removing and installing wing door lock actuating element
    42
  • 2.7 Functional check of central locking with radio remote control
    42
  • 2.8 Synchronising keys with radio remote control ► 04.00
    43
  • 2.9 Removing and installing batteries for key with remote control ► 04.00
    44
  • 2.10 Adapting ignition keys with radio remote control 05.00 ►
    46
  • 2.11 Adapting a new additional key 05.00 ►
    49
  • 2.12 Synchronising ignition keys with radio remote control 05.00 ►
    50
  • Rear doors, door components
    53
  • 1 Sliding door
    53
  • 1.1 Tools
    53
  • 1.2 Assembly overview ► 12.95
    53
  • 1.3 Assembly overview 01.96 ► 03.01
    55
  • 1.4 Assembly overview 04.01 ►
    57
  • 1.5 Removing and installing sliding door ► 03.01
    58
  • 1.6 Removing and installing sliding door 04.01 ►
    59
  • 1.7 Removing and installing door arrester
    61
  • 1.8 Adjusting sliding door ► 12.95
    61
  • 1.9 Adjusting sliding door 01.96 ► 03.01
    64
  • 1.10 Adjusting sliding door 04.01 ►
    67
  • 1.11 Removing and installing central lock
    70
  • 1.12 Removing and installing exterior door handle
    71
  • 1.13 Removing and installing lock cylinder (sliding door)
    72
  • 1.14 Assembly overview - guide rail
    73
  • 2 Rear wing door
    74
  • 2.1 Tools
    74
  • 2.2 Assembly overview - left wing door
    74
  • 2.3 Assembly overview - right wing door
    75
  • 2.4 Removing and installing wing door
    76
  • 2.5 Adjusting wing doors
    77
  • 2.6 Removing and installing door locks
    78
  • 2.7 Removing and installing lock operating mechanism
    80
  • 2.8 Adjusting lock operating mechanism
    80
  • 2.9 Removing and installing interior door handle
    81
  • 2.10 Removing and installing lock cylinder
    81
  • 3 Side wing door
    82
  • 3.1 Tools
    82
  • 3.2 Assembly overview - side wing door
    82
  • 3.3 Removing and installing wing door
    83
  • 3.4 Removing and installing door lock
    85
  • Sunroof
    86
  • 1 Sunroof with glass panel
    86
  • 1.1 Tools
    86
  • 1.2 Assembly overview - sliding/tilting sunroof
    86
  • 1.3 Removing sliding/tilting sunroof glass panel
    88
  • 1.4 Installing sliding/tilting sunroof glass panel
    88
  • 1.5 Adjusting height of sliding/tilting sunroof glass panel
    89
  • 1.6 Adjusting panel seal
    90
  • 1.7 Removing and installing electric drive
    90
  • 1.8 Checking electric drive (0 position)
    91
  • 1.9 Checking and adjusting parallel running
    93
  • 1.10 Removing sliding headliner
    94
  • 1.11 Installing sunroof sun blind
    96
  • 1.12 Removing and installing carrier unit
    96
  • 1.13 Routing and cleaning water drain hoses
    99
  • 2 Servicing glass/tilting sunroof
    101
  • 2.1 Assembly overview - glass/tilting sunroof
    101
  • 2.2 Removing glass panel
    101
  • 2.3 Installing glass panel
    102
  • 2.4 Routing and cleaning water drain hoses
    103
  • 3 Tilting/sliding sunroof with glass panel
    107
  • 3.1 Tools
    107
  • 3.2 Assembly overview - tilting/sliding roof
    107
  • 3.3 Removing and installing tilting/sliding sunroof
    108
  • 3.4 Removing and installing water collector plate (with sun blind)
    109
  • 3.5 Removing and installing glass panel for tilting/sliding sunroof
    110
  • 3.6 Removing and installing electric drive
    111
  • 3.7 Checking parallel running
    111
  • 3.8 Adjusting parallel running
    111
  • Convertible roof, hardtop, canopy
    113
  • 1 Assembly of convertible roof frame and canopy
    113
  • 1.1 Tools
    113
  • 1.2 Canopy frame for dropside and double cab
    113
  • 1.3 Assembly overview - canopy frame for dropside and double cab
    113
  • 1.4 Assembly overview - canopy frame (cab height) for double cab
    114
  • 1.5 Assembling convertible roof frame and cover
    116
  • Bumpers
    118
  • 1 Bumper, front
    118
  • 1.1 Tools
    118
  • 1.2 Assembly overviews
    118
  • 2 Bumper, rear
    122
  • 2.1 Tools
    122
  • 2.2 Assembly overviews
    122
  • 2.3 Towing bracket 08.90 ►
    124
  • Glazing
    126
  • 1 Flush bonded windows
    126
  • 1.1 Tools
    126
  • 1.2 Materials
    127
  • 1.3 Assembly overview - flush bonded windows
    128
  • 1.4 Spacings for flush bonded windows
    129
  • 1.5 Windscreen
    131
  • 1.6 Assembly overview - side window and rear window
    133
  • 1.7 Removing windscreen, undamaged side window and undamaged rear window
    133
  • 1.8 Removing irreparable side window and rear window
    135
  • 1.9 Installing windscreen, side window and rear window
    136
  • 1.10 Preparing old undamaged window for glazing
    136
  • 1.11 Preparing new window for glazing
    136
  • 1.12 Preparing body flange and door window flange for glazing
    137
  • 1.13 Fitting instructions
    137
  • 1.14 Minimum curing period
    138
  • 1.15 Touching up paint damage
    138
  • 1.16 Cleaning in the event of dirt caused by adhesive sealing material
    138
  • 1.17 Installing frame (repair profile) (side and rear windows)
    138
  • 1.18 Re-sealing windows
    139
  • 2 Windows having threaded connections
    141
  • 2.1 Tools
    141
  • 2.2 Assembly overview - side window with intake trim
    141
  • 2.3 Removing and installing side window with intake trim
    142
  • 3 Sliding window
    144
  • 3.1 Tools
    144
  • 3.2 Assembly overviews - sliding window (sliding door)
    144
  • 3.3 Renewing detent rail
    149
  • 3.4 Renewing sealing frame
    150
  • 3.5 Renewing ledge
    151
  • 3.6 Renewing moving window
    151
  • 3.7 Retrofitting sliding window
    152
  • Exterior equipment
    159
  • 1 Exterior mirror
    159
  • 1.1 Tool
    159
  • 1.2 Exterior mirror
    159
  • 2 Trim
    162
  • 2.1 Tools
    162
  • 2.2 Assembly overview - radiator grille ► 12.95
    162
  • 2.3 Removing radiator grille ► 08.94
    163
  • 2.4 Radiator grille with trim frame 09.94 ►
    164
  • 2.5 Removing and installing radiator grille 01.96 ►
    166
  • 3 Cover strip for number plate lighting
    167
  • 3.1 Tools
    167
  • 3.2 Removing and installing for tailgate
    167
  • 3.3 For removing and installing rear wing door
    167
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)
Suitable car types 70
Category Reparaturanleitung

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