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General body repairs, exterior

For Polo Vivo

Original Volkswagen repair manual


35,78 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

37.753 KB

500 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet (hood), Tank flap unit, Door, Central locking, Bumper, front, Rear windscreen, Mouldings, trims, extensions, Roof moulding and roof railing, Exterior mirror, Lettering and emblems and Special add-on parts. Show more
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Repair manual Polo Vivo General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    2
  • 1.3 Moving to and back from service position
    4
  • 1.4 Releasing and engaging pressure hose with plug-in connector
    8
  • 2 Wings
    9
  • 2.1 Assembly overview - wing
    9
  • 2.2 Assembly overview – insulation and foam elements
    10
  • 2.3 Removing and installing wing
    10
  • 2.4 Removing and installing wing bracket
    14
  • 3 Bulkhead
    16
  • 3.1 Assembly overview - plenum chamber bulkhead
    16
  • 3.2 Assembly overview - plenum chamber bulkhead
    18
  • 3.3 Assembly overview - plenum chamber cover
    19
  • 3.4 Removing and installing plenum chamber bulkhead
    19
  • 3.5 Removing and installing plenum chamber cover
    21
  • Bonnet, rear lid
    24
  • 1 Bonnet (hood)
    24
  • 1.1 Assembly overview - bonnet
    24
  • 1.2 Assembly overview - Bowden cable
    26
  • 1.3 Assembly overview – bonnet release lever
    27
  • 1.4 Removing and installing bonnet
    27
  • 1.5 Adjusting bonnet
    30
  • 1.6 Adjusting lid lock
    31
  • 1.7 Adjusting striker pin
    32
  • 1.8 Removing and installing bonnet lock
    32
  • 1.9 Removing and installing bonnet release lever
    38
  • 1.10 Removing and installing striker pin
    38
  • 1.11 Removing and installing hinges
    39
  • 1.12 Removing and installing insulation
    41
  • 1.13 Removing and installing support rod
    44
  • 1.14 Detaching Bowden cable
    45
  • 2 Rear lid
    46
  • 2.1 Assembly overview - rear lid
    46
  • 2.2 Assembly overview – hinges
    48
  • 2.3 Assembly overview - gas strut
    49
  • 2.4 Removing and installing rear lid
    49
  • 2.5 Removing and installing stop buffer
    53
  • 2.6 Adjusting rear lid
    53
  • 2.7 Adjusting striker pin
    55
  • 2.8 Adjusting adjusting buffer
    56
  • 2.9 Removing and installing bonnet lock
    58
  • 2.10 Removing and installing operating mechanism
    60
  • 2.11 Removing and installing hinges
    62
  • 2.12 Removing and installing striker pin
    64
  • 2.13 Removing and installing rear lid seal
    66
  • 2.14 Removing and installing gas strut
    67
  • 2.15 Releasing gas from gas strut
    69
  • 3 Tank flap unit
    70
  • 3.1 Assembly overview - tank flap unit
    70
  • 3.2 Removing and installing tank flap unit
    70
  • 3.3 Removing and installing actuator
    73
  • Front doors, door components, central locking
    75
  • 1 Door
    75
  • 1.1 Assembly overview - door
    75
  • 1.2 Removing and installing inner door seal
    77
  • 1.3 Removing and installing outer door seal
    79
  • 1.4 Removing and installing door
    81
  • 1.5 Installing after renewing A-pillar
    83
  • 1.6 Adjusting door
    85
  • 1.7 Adjusting striker pin
    87
  • 1.8 Removing and installing door arrester
    89
  • 2 Door components
    91
  • 2.1 Assembly overview - door components
    91
  • 2.2 Assembly overview - door handle and door lock
    94
  • 2.3 Assembly overview - insulation
    95
  • 2.4 Removing and installing window regulator motor
    96
  • 2.5 Removing and installing window regulator
    98
  • 2.6 Removing and installing inner door cover
    101
  • 2.7 Removing and installing striker pin
    104
  • 2.8 Removing and installing lock cylinder cover cap
    105
  • 2.9 Removing and installing lock cylinder
    106
  • 2.10 Removing and installing cap without lock cylinder
    108
  • 2.11 Removing and installing door handle
    112
  • 2.12 Removing and installing mounting bracket
    114
  • 2.13 Removing and installing door lock
    115
  • 2.14 Removing and installing window channel
    120
  • 2.15 Removing and installing window slot inner seal
    122
  • 2.16 Removing and installing window slot outer seal
    123
  • 3 Central locking
    127
  • 3.1 Overview of fitting locations - central locking
    127
  • 3.2 Removing and installing ignition key battery
    129
  • 3.3 Adapting keys with remote control
    130
  • Rear doors, door components
    131
  • 1 Door
    131
  • 1.1 Assembly overview - door
    131
  • 1.2 Removing and installing inner door seal
    133
  • 1.3 Removing and installing outer door seal
    135
  • 1.4 Removing and installing door
    136
  • 1.5 Installing after renewing B-pillar
    138
  • 1.6 Adjusting door
    140
  • 1.7 Adjusting striker pin
    143
  • 1.8 Removing and installing door arrester
    144
  • 2 Door components
    147
  • 2.1 Assembly overview - door components
    147
  • 2.2 Assembly overview - door handle and door lock
    149
  • 2.3 Assembly overview - insulation
    150
  • 2.4 Removing and installing window regulator motor
    150
  • 2.5 Removing and installing window crank
    153
  • 2.6 Removing and installing window crank mechanism
    153
  • 2.7 Removing and installing window regulator
    155
  • 2.8 Removing and installing inner door cover
    158
  • 2.9 Removing and installing striker pin
    158
  • 2.10 Removing and installing cap
    159
  • 2.11 Removing and installing door handle
    163
  • 2.12 Removing and installing mounting bracket
    165
  • 2.13 Removing and installing door lock
    166
  • 2.14 Removing and installing window channel
    170
  • 2.15 Removing and installing window slot inner seal
    172
  • 2.16 Removing and installing window slot outer seal
    173
  • Sunroof
    175
  • 1 Sliding sunroof
    175
  • 1.1 Function
    175
  • 1.2 Assembly overview - sliding sunroof
    177
  • 1.3 Assembly overview - sunroof roller blind
    179
  • 1.4 Assembly overview – sliding sunroof frame and front trim
    180
  • 1.5 Removing and installing sliding sunroof frame
    181
  • 1.6 Removing and installing wind deflector
    191
  • 1.7 Removing and installing glass panel
    192
  • 1.8 Removing glass panel when drive is defective
    197
  • 1.9 Adjusting glass panel
    198
  • 1.10 Removing and installing guide plate
    200
  • 1.11 Removing and installing front trim for sliding sunroof
    205
  • 1.12 Removing and installing sliding sunroof adjustment control unit J245
    214
  • 1.13 Removing and installing glass panel seal
    217
  • 1.14 Removing and installing interior seal
    218
  • 1.15 Removing and installing cover
    218
  • 1.16 Removing and installing sunroof switch
    220
  • 1.17 Removing and installing sunroof roller blind
    220
  • 1.18 Removing and installing tension bow
    224
  • 1.19 Adapting sliding sunroof adjustment control unit J245
    226
  • 1.20 Operating without current
    228
  • 2 Water drain hoses
    229
  • 2.1 Assembly overview - water drainage hoses
    229
  • 2.2 Cleaning water drainage hoses
    229
  • Bumpers
    232
  • 1 Bumper, front
    232
  • 1.1 Assembly overview - bumper cover
    232
  • 1.2 Assembly overview - impact bar
    237
  • 1.3 Assembly overview - add-on parts
    239
  • 1.4 Removing and installing bumper cover
    245
  • 1.5 Installing number plate carrier
    264
  • 1.6 Repairing bumper cover
    265
  • 1.7 Installing brackets for parking aid system
    266
  • 2 Bumper, rear
    271
  • 2.1 Assembly overview - bumper cover
    271
  • 2.2 Assembly overview - impact bar
    276
  • 2.3 Assembly overview - add-on parts
    278
  • 2.4 Removing and installing bumper cover
    281
  • 2.5 Installing number plate carrier
    294
  • 2.6 Repairing bumper cover
    295
  • 2.7 Installing brackets for parking aid system
    296
  • Glazing
    301
  • 1 Repair instructions
    301
  • 1.1 Minimum curing periods for bonded windows
    301
  • 1.2 Installation instructions for bonded windows
    302
  • 1.3 Preparing old undamaged windows for fitting
    303
  • 1.4 Preparing new windows for installing
    303
  • 1.5 Preparing body flange for fitting
    304
  • 1.6 Cleaning off excess adhesive
    304
  • 2 Windscreen
    305
  • 2.1 Assembly overview - windscreen
    305
  • 2.2 Removing and installing windscreen
    306
  • 3 Rear windscreen
    311
  • 3.1 Assembly overview - rear window
    311
  • 3.2 Removing and installing rear window
    312
  • 3.3 Removing broken rear window
    316
  • 4 Side window
    317
  • 4.1 Assembly overview - rear side windows
    317
  • 4.2 Removing and installing rear side window
    319
  • 4.3 Removing broken rear side window
    326
  • 5 Door windows
    327
  • 5.1 Assembly overview - front door window
    327
  • 5.2 Assembly overview - rear door window
    328
  • 5.3 Removing and installing front door window
    329
  • 5.4 Removing and installing rear door window
    334
  • Exterior equipment
    338
  • 1 Radiator grille and front trim
    338
  • 1.1 Assembly overview - radiator grille
    338
  • 1.2 Removing and installing radiator grille
    339
  • 2 Spoiler
    343
  • 2.1 Assembly overview - spoiler
    343
  • 2.2 Removing and installing spoiler
    346
  • 2.3 Removing adapter
    358
  • 2.4 Removing and installing side piece of spoiler
    362
  • 3 Mouldings, trims, extensions
    372
  • 3.1 Assembly overview - side member trim
    372
  • 3.2 Assembly overview - water deflector
    376
  • 3.3 Assembly overview - B-pillar trim
    377
  • 3.4 Removing and installing front door cover
    377
  • 3.5 Removing and installing adapter for front door cover
    379
  • 3.6 Removing and installing rear door cover
    381
  • 3.7 Removing and installing adapter for rear door cover
    384
  • 3.8 Removing and installing entry moulding
    386
  • 3.9 Removing and installing side member trim
    390
  • 3.10 Removing and installing retaining strip for side member trim
    399
  • 3.11 Removing and installing water deflector
    407
  • 3.12 Removing and installing A-pillar trim
    410
  • 3.13 Removing and installing B-pillar trim
    412
  • 3.14 Removing and installing C-pillar trim on door
    414
  • 3.15 Wing trim panel
    415
  • 3.16 Removing and installing front wheel arch trim
    417
  • 3.17 Removing and installing rear wheel arch trim
    421
  • 3.18 Removing and installing wheel arch trim of rear door
    425
  • 4 Noise insulation
    429
  • 4.1 Assembly overview - noise insulation
    429
  • 5 Underbody cladding
    432
  • 5.1 Assembly overview - underbody cladding
    432
  • 5.2 Assembly overview - tunnel cross-piece
    433
  • 6 Roof moulding and roof railing
    434
  • 6.1 Assembly overview - roof railing
    434
  • 6.2 Removing and installing roof railing
    434
  • 7 Exterior mirror
    437
  • 7.1 Assembly overview - exterior mirror
    437
  • 7.2 Removing and installing exterior mirror
    438
  • 7.3 Removing and installing mirror glass
    445
  • 7.4 Removing and installing mirror adjustment unit
    447
  • 7.5 Removing and installing mirror cover
    449
  • 7.6 Removing and installing mirror trim
    450
  • 7.7 Removing and installing assembly bracket
    451
  • 8 Wheel housing liner
    453
  • 8.1 Assembly overview - front wheel housing liner
    453
  • 8.2 Assembly overview - rear wheel housing liner
    454
  • 8.3 Removing and installing front wheel housing liner
    454
  • 8.4 Removing and installing rear wheel housing liner
    456
  • 9 Lettering and emblems
    460
  • 9.1 Dimensions - lettering and emblems on rear lid
    460
  • 9.2 Dimensions – lettering, rear door
    464
  • 9.3 Dimensions - lettering and emblems, sides
    466
  • 9.4 Removing and installing badges at front
    468
  • 9.5 Removing and installing lettering and emblems
    477
  • 10 Special add-on parts
    479
  • 10.1 Repair instructions
    479
  • 10.2 Assembly overview – special add-on parts
    482
  • 11 Towing bracket
    487
  • 11.1 Assembly overview - towing bracket
    487
  • 12 Heat shields
    488
  • 12.1 Overview of fitting locations - heat shields
    488
  • 12.2 Removing and installing underbody heat shield
    489
  • 12.3 Removing and installing heat shield for centre exhaust system
    490
  • 12.4 Removing and installing heat shield for rear silencer
    491
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Category Reparaturanleitung

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