General body repairs, exterior

Kapitelübersicht

• Body - front
  1
• 1 Lock carrier
  1
• 1.1 Assembly overview – lock carrier
  1
• 1.2 Removing and installing lock carrier
  2
• 1.3 Moving to and back from service position
  4
• 1.4 Releasing and engaging pressure hose with plug-in connector
  8
• 2 Wings
  9
• 2.1 Assembly overview - wing
  9
• 2.2 Assembly overview – insulation and foam elements
  10
• 2.3 Removing and installing wing
  10
• 2.4 Removing and installing wing bracket
  14
• 3 Bulkhead
  16
• 3.1 Assembly overview - plenum chamber bulkhead
  16
• 3.2 Assembly overview - plenum chamber bulkhead
  18
• 3.3 Assembly overview - plenum chamber cover
  19
• 3.4 Removing and installing plenum chamber bulkhead
  19
• 3.5 Removing and installing plenum chamber cover
  21
• Bonnet, rear lid
  24
• 1 Bonnet (hood)
  24
• 1.1 Assembly overview - bonnet
  24
• 1.2 Assembly overview - Bowden cable
  26
• 1.3 Assembly overview – bonnet release lever
  27
• 1.4 Removing and installing bonnet
  27
• 1.5 Adjusting bonnet
  30
• 1.6 Adjusting lid lock
  31
• 1.7 Adjusting striker pin
  32
• 1.8 Removing and installing bonnet lock
  32
• 1.9 Removing and installing bonnet release lever
  38
• 1.10 Removing and installing striker pin
  38
• 1.11 Removing and installing hinges
  39
• 1.12 Removing and installing insulation
  41
• 1.13 Removing and installing support rod
  44
• 1.14 Detaching Bowden cable
  45
• 2 Rear lid
  46
• 2.1 Assembly overview - rear lid
  46
• 2.2 Assembly overview – hinges
  48
• 2.3 Assembly overview - gas strut
  49
• 2.4 Removing and installing rear lid
  49
• 2.5 Removing and installing stop buffer
  53
• 2.6 Adjusting rear lid
  53
• 2.7 Adjusting striker pin
  55
• 2.8 Adjusting adjusting buffer
  56
• 2.9 Removing and installing bonnet lock
  58
• 2.10 Removing and installing operating mechanism
  60
• 2.11 Removing and installing hinges
  62
• 2.12 Removing and installing striker pin
  64
• 2.13 Removing and installing rear lid seal
  66
• 2.14 Removing and installing gas strut
  67
• 2.15 Releasing gas from gas strut
  69
• 3 Tank flap unit
  70
• 3.1 Assembly overview - tank flap unit
  70
• 3.2 Removing and installing tank flap unit
  70
• 3.3 Removing and installing actuator
  73
• Front doors, door components, central locking
  75
• 1 Door
  75
• 1.1 Assembly overview - door
  75
• 1.2 Removing and installing inner door seal
  77
• 1.3 Removing and installing outer door seal
  79
• 1.4 Removing and installing door
  81
• 1.5 Installing after renewing A-pillar
  83
• 1.6 Adjusting door
  85
• 1.7 Adjusting striker pin
  87
• 1.8 Removing and installing door arrester
  89
• 2 Door components
  91
• 2.1 Assembly overview - door components
  91
• 2.2 Assembly overview - door handle and door lock
  94
• 2.3 Assembly overview - insulation
  95
• 2.4 Removing and installing window regulator motor
  96
• 2.5 Removing and installing window regulator
  98
• 2.6 Removing and installing inner door cover
  101
• 2.7 Removing and installing striker pin
  104
• 2.8 Removing and installing lock cylinder cover cap
  105
• 2.9 Removing and installing lock cylinder
  106
• 2.10 Removing and installing cap without lock cylinder
  108
• 2.11 Removing and installing door handle
  112
• 2.12 Removing and installing mounting bracket
  114
• 2.13 Removing and installing door lock
  115
• 2.14 Removing and installing window channel
  120
• 2.15 Removing and installing window slot inner seal
  122
• 2.16 Removing and installing window slot outer seal
  123
• 3 Central locking
  127
• 3.1 Overview of fitting locations - central locking
  127
• 3.2 Removing and installing ignition key battery
  129
• 3.3 Adapting keys with remote control
  130
• Rear doors, door components
  131
• 1 Door
  131
• 1.1 Assembly overview - door
  131
• 1.2 Removing and installing inner door seal
  133
• 1.3 Removing and installing outer door seal
  135
• 1.4 Removing and installing door
  136
• 1.5 Installing after renewing B-pillar
  138
• 1.6 Adjusting door
  140
• 1.7 Adjusting striker pin
  143
• 1.8 Removing and installing door arrester
  144
• 2 Door components
  147
• 2.1 Assembly overview - door components
  147
• 2.2 Assembly overview - door handle and door lock
  149
• 2.3 Assembly overview - insulation
  150
• 2.4 Removing and installing window regulator motor
  150
• 2.5 Removing and installing window crank
  153
• 2.6 Removing and installing window crank mechanism
  153
• 2.7 Removing and installing window regulator
  155
• 2.8 Removing and installing inner door cover
  158
• 2.9 Removing and installing striker pin
  158
• 2.10 Removing and installing cap
  159
• 2.11 Removing and installing door handle
  163
• 2.12 Removing and installing mounting bracket
  165
• 2.13 Removing and installing door lock
  166
• 2.14 Removing and installing window channel
  170
• 2.15 Removing and installing window slot inner seal
  172
• 2.16 Removing and installing window slot outer seal
  173
• Sunroof
  175
• 1 Sliding sunroof
  175
• 1.1 Function
  175
• 1.2 Assembly overview - sliding sunroof
  177
• 1.3 Assembly overview - sunroof roller blind
  179
• 1.4 Assembly overview – sliding sunroof frame and front trim
  180
• 1.5 Removing and installing sliding sunroof frame
  181
• 1.6 Removing and installing wind deflector
  191
• 1.7 Removing and installing glass panel
  192
• 1.8 Removing glass panel when drive is defective
  197
• 1.9 Adjusting glass panel
  198
• 1.10 Removing and installing guide plate
  200
• 1.11 Removing and installing front trim for sliding sunroof
  205
• 1.12 Removing and installing sliding sunroof adjustment control unit J245
  214
• 1.13 Removing and installing glass panel seal
  217
• 1.14 Removing and installing interior seal
  218
• 1.15 Removing and installing cover
  218
• 1.16 Removing and installing sunroof switch
  220
• 1.17 Removing and installing sunroof roller blind
  220
• 1.18 Removing and installing tension bow
  224
• 1.19 Adapting sliding sunroof adjustment control unit J245
  226
• 1.20 Operating without current
  228
• 2 Water drain hoses
  229
• 2.1 Assembly overview - water drainage hoses
  229
• 2.2 Cleaning water drainage hoses
  229
• Bumpers
  232
• 1 Bumper, front
  232
• 1.1 Assembly overview - bumper cover
  232
• 1.2 Assembly overview - impact bar
  237
• 1.3 Assembly overview - add-on parts
  239
• 1.4 Removing and installing bumper cover
  245
• 1.5 Installing number plate carrier
  264
• 1.6 Repairing bumper cover
  265
• 1.7 Installing brackets for parking aid system
  266
• 2 Bumper, rear
  271
• 2.1 Assembly overview - bumper cover
  271
• 2.2 Assembly overview - impact bar
  276
• 2.3 Assembly overview - add-on parts
  278
• 2.4 Removing and installing bumper cover
  281
• 2.5 Installing number plate carrier
  294
• 2.6 Repairing bumper cover
  295
• 2.7 Installing brackets for parking aid system
  296
• Glazing
  301
• 1 Repair instructions
  301
• 1.1 Minimum curing periods for bonded windows
  301
• 1.2 Installation instructions for bonded windows
  302
• 1.3 Preparing old undamaged windows for fitting
  303
• 1.4 Preparing new windows for installing
  303
• 1.5 Preparing body flange for fitting
  304
• 1.6 Cleaning off excess adhesive
  304
• 2 Windscreen
  305
• 2.1 Assembly overview - windscreen
  305
• 2.2 Removing and installing windscreen
  306
• 3 Rear windscreen
  311
• 3.1 Assembly overview - rear window
  311
• 3.2 Removing and installing rear window
  312
• 3.3 Removing broken rear window
  316
• 4 Side window
  317
• 4.1 Assembly overview - rear side windows
  317
• 4.2 Removing and installing rear side window
  319
• 4.3 Removing broken rear side window
  326
• 5 Door windows
  327
• 5.1 Assembly overview - front door window
  327
• 5.2 Assembly overview - rear door window
  328
• 5.3 Removing and installing front door window
  329
• 5.4 Removing and installing rear door window
  334
• Exterior equipment
  338
• 1 Radiator grille and front trim
  338
• 1.1 Assembly overview - radiator grille
  338
• 1.2 Removing and installing radiator grille
  339
• 2 Spoiler
  343
• 2.1 Assembly overview - spoiler
  343
• 2.2 Removing and installing spoiler
  346
• 2.3 Removing adapter
  358
• 2.4 Removing and installing side piece of spoiler
  362
• 3 Mouldings, trims, extensions
  372
• 3.1 Assembly overview - side member trim
  372
• 3.2 Assembly overview - water deflector
  376
• 3.3 Assembly overview - B-pillar trim
  377
• 3.4 Removing and installing front door cover
  377
• 3.5 Removing and installing adapter for front door cover
  379
• 3.6 Removing and installing rear door cover
  381
• 3.7 Removing and installing adapter for rear door cover
  384
• 3.8 Removing and installing entry moulding
  386
• 3.9 Removing and installing side member trim
  390
• 3.10 Removing and installing retaining strip for side member trim
  399
• 3.11 Removing and installing water deflector
  407
• 3.12 Removing and installing A-pillar trim
  410
• 3.13 Removing and installing B-pillar trim
  412
• 3.14 Removing and installing C-pillar trim on door
  414
• 3.15 Wing trim panel
  415
• 3.16 Removing and installing front wheel arch trim
  417
• 3.17 Removing and installing rear wheel arch trim
  421
• 3.18 Removing and installing wheel arch trim of rear door
  425
• 4 Noise insulation
  429
• 4.1 Assembly overview - noise insulation
  429
• 5 Underbody cladding
  432
• 5.1 Assembly overview - underbody cladding
  432
• 5.2 Assembly overview - tunnel cross-piece
  433
• 6 Roof moulding and roof railing
  434
• 6.1 Assembly overview - roof railing
  434
• 6.2 Removing and installing roof railing
  434
• 7 Exterior mirror
  437
• 7.1 Assembly overview - exterior mirror
  437
• 7.2 Removing and installing exterior mirror
  438
• 7.3 Removing and installing mirror glass
  445
• 7.4 Removing and installing mirror adjustment unit
  447
• 7.5 Removing and installing mirror cover
  449
• 7.6 Removing and installing mirror trim
  450
• 7.7 Removing and installing assembly bracket
  451
• 8 Wheel housing liner
  453
• 8.1 Assembly overview - front wheel housing liner
  453
• 8.2 Assembly overview - rear wheel housing liner
  454
• 8.3 Removing and installing front wheel housing liner
  454
• 8.4 Removing and installing rear wheel housing liner
  456
• 9 Lettering and emblems
  460
• 9.1 Dimensions - lettering and emblems on rear lid
  460
• 9.2 Dimensions – lettering, rear door
  464
• 9.3 Dimensions - lettering and emblems, sides
  466
• 9.4 Removing and installing badges at front
  468
• 9.5 Removing and installing lettering and emblems
  477
• 10 Special add-on parts
  479
• 10.1 Repair instructions
  479
• 10.2 Assembly overview – special add-on parts
  482
• 11 Towing bracket
  487
• 11.1 Assembly overview - towing bracket
  487
• 12 Heat shields
  488
• 12.1 Overview of fitting locations - heat shields
  488
• 12.2 Removing and installing underbody heat shield
  489
• 12.3 Removing and installing heat shield for centre exhaust system
  490
• 12.4 Removing and installing heat shield for rear silencer
  491