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Home » Manuals » 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)

3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)

For Polo Vivo

Original Volkswagen repair manual


39,38 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

52.672 KB

572 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, General information, Fuel, Fuel delivery unit, fuel gauge sender, Activated charcoal filter system, Exhaust turbocharger and Lambda probe. Show more
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Repair manual Polo Vivo 3-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair notes
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 General information
    5
  • 3.3 General repair instructions
    6
  • 3.4 Foreign objects in engine
    6
  • 3.5 Contact corrosion
    6
  • 3.6 Routing and attachment of lines
    7
  • 3.7 Fitting radiator and condensers
    7
  • 3.8 Checking vacuum system
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    31
  • 1.3 Securing engine on engine and gearbox support
    34
  • 1.4 Installing engine
    36
  • 2 Assembly mountings
    44
  • 2.1 Assembly overview - assembly mountings
    44
  • 2.2 Removing and installing motor mounting
    49
  • 2.3 Removing and installing gearbox mounting
    52
  • 2.4 Removing and installing pendulum support
    56
  • 2.5 Supporting engine in installation position
    58
  • 2.6 Adjusting assembly mountings
    66
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    69
  • Crankshaft group
    70
  • 1 Cylinder block (pulley end)
    70
  • 1.1 Assembly overview - poly V-belt drive
    70
  • 1.2 Removing and installing poly-V belt
    74
  • 1.3 Removing and installing tensioner for poly V-belt
    78
  • 1.4 Removing and installing vibration damper
    79
  • 1.5 Removing and installing engine support
    82
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    86
  • 2 Cylinder block, gearbox end
    90
  • 2.1 Assembly overview - cylinder block, gearbox end
    90
  • 2.2 Removing and installing flywheel
    92
  • 2.3 Removing and installing sealing flange on gearbox side
    94
  • 3 Crankshaft
    104
  • 3.1 Crankshaft dimensions
    104
  • 3.2 Renewing needle bearing in crankshaft
    104
  • 4 Pistons and conrods
    107
  • 4.1 Assembly overview - pistons and conrods
    107
  • 4.2 Removing and installing pistons
    110
  • 4.3 Checking pistons and cylinder bores
    111
  • 4.4 Separating new conrod
    113
  • 4.5 Checking radial clearance of conrods
    114
  • 4.6 Removing and installing oil spray jets
    114
  • 4.7 Setting piston to TDC position
    115
  • Cylinder head, valve gear
    119
  • 1 Cylinder head
    119
  • 1.1 Assembly overview - cylinder head
    119
  • 1.2 Assembly overview - camshaft housing
    121
  • 1.3 Removing and installing cylinder head
    123
  • 1.4 Removing and installing camshaft housing
    127
  • 1.5 Checking compression
    131
  • 2 Toothed belt drive
    133
  • 2.1 Assembly overview - toothed belt cover
    133
  • 2.2 Assembly overview - toothed belt
    133
  • 2.3 Removing and installing toothed belt
    135
  • 2.4 Preassembling and installing test tool VAS 611 007
    141
  • 2.5 Checking valve timing
    149
  • 2.6 Adjusting valve timing
    152
  • 2.7 Removing toothed belt from camshaft
    161
  • 3 Valve gear
    169
  • 3.1 Assembly overview - valve gear
    169
  • 3.2 Measuring axial play of camshaft
    171
  • 3.3 Removing and installing camshaft oil seal
    172
  • 3.4 Removing and installing camshaft adjuster
    180
  • 3.5 Removing and installing camshaft control valve 1 N205
    191
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    192
  • 3.7 Removing and installing valve stem seals
    194
  • 4 Inlet and exhaust valves
    205
  • 4.1 Checking valve guides
    205
  • 4.2 Checking valves
    206
  • 4.3 Valve dimensions
    206
  • Lubrication
    207
  • 1 Sump, oil pump
    207
  • 1.1 Assembly overview - sump/oil pump
    207
  • 1.2 Engine oil:
    211
  • 1.3 Removing and installing sump
    211
  • 1.4 Removing and installing oil pump
    217
  • 1.5 Removing and installing oil level and oil temperature sender G266
    218
  • 2 Engine oil cooler
    220
  • 2.1 Assembly overview - engine oil cooler
    220
  • 2.2 Removing and installing engine oil cooler
    220
  • 3 Crankcase ventilation
    222
  • 3.1 Assembly overview - crankcase breather system
    222
  • 3.2 Removing and installing oil separator
    223
  • 4 Oil filter, oil pressure switch
    227
  • 4.1 Assembly overview - oil filter/oil pressure switch
    227
  • 4.2 Removing and installing oil pressure sender G10
    228
  • 4.3 Checking oil pressure and oil pressure switch
    229
  • 4.4 Removing and installing oil filter housing
    229
  • 4.5 Removing and installing oil pressure regulating valve N428
    230
  • Cooling
    233
  • 1 Cooling system/coolant
    233
  • 1.1 Connection diagram - coolant hoses
    233
  • 1.2 Checking cooling system for leaks
    234
  • 1.3 Draining and adding coolant
    239
  • 2 Coolant pump, regulation of cooling system
    254
  • 2.1 Assembly overview - coolant pump, thermostat
    254
  • 2.2 Assembly overview - electric coolant pump
    257
  • 2.3 Assembly overview - coolant temperature sender
    258
  • 2.4 Removing and installing electric coolant pump
    259
  • 2.5 Removing and installing coolant pump
    262
  • 2.6 Removing and installing thermostat
    267
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    271
  • 2.8 Removing and installing coolant temperature sender G62
    272
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    275
  • 3 Coolant pipes
    279
  • 3.1 Assembly overview - coolant pipes
    279
  • 3.2 Removing and installing coolant pipes
    279
  • 4 Radiator, radiator fan
    282
  • 4.1 Assembly overview - radiator/radiator fan
    282
  • 4.2 Assembly overview - radiator cowl and radiator fan
    285
  • 4.3 Assembly overview - radiator blind
    287
  • 4.4 Removing and installing radiator
    290
  • 4.5 Removing and installing water radiator for charge air cooling circuit
    296
  • 4.6 Removing and installing radiator cowl
    301
  • 4.7 Removing and installing radiator fan V7
    304
  • 4.8 Removing and installing radiator blind
    306
  • 4.9 Removing and installing radiator blind control motor V544
    308
  • Fuel supply system
    314
  • 1 Safety information
    314
  • 1.1 Safety regulations for working on fuel supply
    314
  • 1.3 Safety measures when working on vehicles with a start/stop system
    315
  • 2 Identification
    316
  • 2.1 Engine number/engine data
    316
  • 3 General information
    317
  • 4 Fuel
    318
  • 4.1 Assembly overview - fuel tank
    318
  • 4.2 Emptying fuel tank
    325
  • 4.3 Removing and installing fuel tank
    336
  • 5 Fuel delivery unit, fuel gauge sender
    348
  • 5.1 Assembly overview - fuel delivery unit/fuel gauge sender
    348
  • 5.2 Removing and installing fuel delivery unit, fuel gauge sender
    352
  • 5.3 Removing and installing fuel gauge sender G
    365
  • 6 Plug-in connectors
    369
  • 6.1 Separating plug-in connectors
    369
  • 7 Fuel filter
    375
  • 7.1 Assembly overview - fuel filter
    375
  • 7.2 Removing and installing fuel filter
    375
  • 8 Activated charcoal filter system
    378
  • 8.1 Assembly overview - activated charcoal filter system
    378
  • 8.2 Removing and installing activated charcoal filter
    379
  • 8.3 Checking fuel tank breather
    381
  • 9 Accelerator pedal
    387
  • 9.1 Assembly overview - accelerator module
    387
  • 10 Fuel pump
    388
  • 10.1 Checking fuel system pressurisation pump G6
    388
  • Turbocharging/supercharging
    450
  • 1 Exhaust turbocharger
    450
  • 1.1 Assembly overview - turbocharger
    450
  • 1.2 Removing and installing turbocharger
    453
  • 1.3 Removing and installing charge pressure positioner V465
    459
  • 1.4 Removing and installing connection for turbocharger
    460
  • 2 Charge air system
    464
  • 2.1 Assembly overview - charge air system
    464
  • 2.2 Removing and installing charge air cooler
    466
  • 2.3 Removing and installing charge pressure sender GX26
    468
  • 2.4 Checking charge air system for leaks
    469
  • 2.5 Removing and installing air pipe
    471
  • Mixture preparation - injection
    473
  • 1 Injection system
    473
  • 1.1 Overview of fitting locations - injection system
    473
  • 2 Injectors
    484
  • 2.1 Assembly overview - fuel rail with injectors
    484
  • 2.2 Removing and installing fuel rail
    485
  • 2.3 Removing and installing injectors
    486
  • 2.4 Cleaning injectors
    493
  • 3 Air filter
    495
  • 3.1 Assembly overview - air filter housing
    495
  • 3.2 Removing and installing air filter housing
    498
  • 4 Intake manifold
    500
  • 4.1 Assembly overview - intake manifold
    500
  • 4.2 Removing and installing intake manifold
    502
  • 4.3 Removing and installing throttle valve module GX3
    505
  • 4.4 Cleaning throttle valve module GX3
    507
  • 5 Senders and sensors
    509
  • 5.1 Removing and installing fuel pressure sender G247
    509
  • 5.2 Checking fuel pressure sender G247
    510
  • 5.3 Removing and installing intake manifold sender GX9
    513
  • 6 Engine (motor) control unit
    514
  • 6.1 Assembly overview - engine control unit
    514
  • 6.2 Removing and installing engine (motor) control unit J623
    515
  • 7 High-pressure pump
    521
  • 7.1 Assembly overview - high-pressure pump
    521
  • 7.2 Removing and installing high-pressure pump
    522
  • 7.3 Removing and installing high-pressure pipe
    524
  • 8 Lambda probe
    526
  • 8.1 Assembly overview - Lambda probe
    526
  • 8.2 Removing and installing Lambda probe
    527
  • Exhaust system
    530
  • 1 Exhaust pipes, silencers
    530
  • 1.1 Assembly overview - silencers
    530
  • 1.2 Separating exhaust pipes/silencers
    532
  • 1.3 Removing and installing silencer
    534
  • 1.4 Aligning exhaust system free of stress
    540
  • 1.5 Check exhaust system for leaks
    541
  • 1.6 Installation position of clamp
    542
  • 2 Exhaust gas cleaning
    544
  • 2.1 Assembly overview - emission control
    544
  • 2.2 Removing and installing catalytic converter
    549
  • Ignition system
    553
  • 1 Ignition system
    553
  • 1.1 Assembly overview - ignition system
    553
  • 1.2 Removing and installing ignition coils with output stage
    555
  • 1.3 Removing and installing knock sensor 1 G61
    558
  • 1.4 Removing and installing Hall sender
    559
  • 1.5 Removing and installing engine speed sender G28
    560
Manufacturer's designation 3-cylinder direct injection engine (1.0l engine, 4V, EA11, turbocharger)
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Engine code CHZC
Category Reparaturanleitung

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