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  • Examplepage for repair manual 5-speed manual gearbox 02T
  • Examplepage for repair manual 2 5-speed manual gearbox 02T
  • Examplepage for repair manual 3 5-speed manual gearbox 02T

5-speed manual gearbox 02T

For Polo Vivo

Original Volkswagen repair manual


14,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

5.343 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: Command system, Clutch drive mechanism, Gearbox oil level, Selector forks, Input shaft and Differential. Show more
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Repair manual Polo Vivo 5-speed manual gearbox 02T PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Prefix, correspondence, gearbox ratio, filling volume
    2
  • 2 gearbox assembly scheme
    3
  • 2.1 Nomenclature
    3
  • 2.2 Gear ratios
    3
  • 3 Gearbox ratio “i”
    5
  • 3.1 Gearbox ratio “i” - calculation
    5
  • 4 General repair instructions
    6
  • 4.1 gearbox
    6
  • 4.2 Gaskets and retainers
    6
  • 4.3 Screws, nuts
    7
  • 4.4 Roller Bearings
    7
  • 4.5 Adjustment shims
    8
  • 4.6 Synchronizer rings
    8
  • Clutch
    9
  • 1 Command system
    9
  • 1.1 Command system - component overview
    9
  • 1.2 Command pedals - assembly overview
    10
  • 1.3 Clutch pedal switch F36 - remove and install
    12
  • 1.4 Clutch pedal return spring - remove and install
    14
  • 1.5 Clutch pedal support - remove and install
    16
  • 1.6 Clutch pedal - remove install
    19
  • 1.7 Hydraulic system - assembly overview
    20
  • 1.8 Transmitting cylinder - clutch hydraulic drive - remove and install
    22
  • 2 Clutch drive mechanism
    26
  • 2.1 Clutch drive mechanism - assembly overview
    26
  • 2.2 Clutch slave cylinder - remove and install
    29
  • 2.3 Clutch drive mechanism - bleed
    30
  • 3 Clutch
    32
  • 3.1 Clutch - assembly overview
    32
  • 3.2 Clutch - repair
    33
  • Controls, housing
    37
  • 1 Shift mechanism
    37
  • 1.1 Shift mechanism - installation position
    37
  • 1.2 Gearshift mechanism - component overview
    38
  • 1.3 Handle and boot on the gear lever - assembly overview
    38
  • 1.4 Handle and boot on the gear lever - remove and install
    39
  • 1.5 Gearshift lever and mechanism - repair
    41
  • 1.6 Drive cables - remove and install
    46
  • 1.7 Gearshift mechanism - remove and install
    50
  • 1.8 Gear selection mechanism - adjust
    54
  • 2 gearbox - remove and install
    59
  • 2.1 gearbox - remove and install
    59
  • 2.2 Gearbox - transport
    82
  • 3 Gearbox oil level
    84
  • 3.1 Oil level - check
    84
  • 3.2 Oil level - replenish
    85
  • 4 gearbox - disassemble and assemble
    87
  • 4.1 Gearbox - overview
    87
  • 4.2 gearbox - assembly overview
    87
  • 4.3 Gearbox housing cover and 5th gear
    88
  • 4.4 Clutch housing
    89
  • 4.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
    90
  • 5 Gearbox and clutch housings
    102
  • 5.1 Gearbox and clutch housings - repair
    102
  • 6 Gear selection mechanism - adjust
    108
  • 6.1 Gear selection mechanism - disassemble and assemble
    108
  • 7 Selector forks
    111
  • 7.1 Selector forks - disassemble and assemble
    111
  • Gears, shafts
    117
  • 1 Input shaft
    117
  • 1.1 Primary shaft - general overview of assembly
    117
  • 1.2 Input shaft - disassemble and assemble
    119
  • 2 Planet pinion
    131
  • 2.1 Pinion shaft - general overview of assembly
    131
  • 2.2 Planet pinion - disassemble and assemble
    134
  • Final drive - differential
    142
  • 1 Drive flange
    142
  • 1.1 Left drive flange retainer (left side) - replace
    142
  • 1.2 Drive flange retainer (right side) - replace
    146
  • 2 Differential
    149
  • 2.1 Differential - general overview of assembly
    149
  • 2.2 Differential - disassemble and assemble
    151
  • 2.3 Differential - adjust
    159
Manufacturer's designation 5-speed manual gearbox 02T
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Transmission designations 02T
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
Category Reparaturanleitung

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