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  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Polo Vivo

Original Volkswagen repair manual


13,56 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

7.049 KB

158 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater unit, Control motors, Air duct, Operating and display unit, Other controlling and regulating components, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor and Front heater and air conditioning unit. Show more
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Repair manual Polo Vivo Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General notes
    1
  • 1.1 Notes concerning odours in air conditioned vehicles
    1
  • 1.2 Notes for vehicles with a start-stop system
    1
  • 1.3 Notes on repair work to vehicles with air conditioning and on handling refrigerant
    2
  • 1.4 Procedure for checking and adjusting components
    2
  • 1.5 Identification plates
    2
  • 2 Notes on safety
    4
  • 2.1 Safety precautions when handling refrigerants
    4
  • 2.2 Safety measures for when working on vehicles with a start-stop system
    5
  • 3 Repair notes
    6
  • 4 Technical data
    8
  • 4.1 Capacities for refrigerant R134a
    8
  • 4.2 Refrigerant machine oil
    8
  • 4.3 Oil distribution
    9
  • Heating
    10
  • 1 Overview of fitting locations - heating
    10
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    10
  • 2 Heater unit
    15
  • 2.1 Assembly overview – heater unit
    15
  • 2.2 Removing and installing fresh air blower V2
    17
  • 2.3 Removing and installing fresh air blower series resistor with overheating fuse N24
    17
  • 2.4 Removing and installing dust and pollen filter
    17
  • 2.5 Removing and installing heat exchanger
    17
  • 2.6 Removing and installing heater unit
    17
  • 2.7 Dismantling and assembling heater unit
    17
  • 2.8 Checking auxiliary air heater element Z35
    19
  • 2.9 Removing and installing auxiliary air heater element Z35
    19
  • 2.10 Removing and installing flexible shafts
    19
  • 3 Control motors
    20
  • 3.1 Overview of fitting locations - front control motors
    20
  • 3.2 Removing and installing air distribution flap actuator
    21
  • 3.3 Removing and installing temperature flap actuator
    23
  • 3.4 Removing and installing fresh air and air recirculation flap control motor V154
    26
  • 4 Air duct
    27
  • 4.1 Assembly overview - air duct and air distribution in passenger compartment
    27
  • 4.2 Removing and installing centre vent at front
    27
  • 4.3 Removing and installing right or left vent
    27
  • 4.4 Removing and installing driver side footwell vents
    27
  • 4.5 Removing and installing front passenger side footwell vents
    27
  • 4.6 Removing and installing rear air duct
    27
  • 4.7 Checking exhaust ventilation for passenger compartment
    27
  • 4.8 Removing and installing exhaust ventilation for passenger compartment
    28
  • 4.9 Removing and installing fresh air intake
    28
  • 4.10 Removing and installing air duct for defroster vent
    28
  • 4.11 Removing and installing air duct for centre vent
    28
  • 5 Operating and display unit
    29
  • 5.1 Exploded view of fitting locations - operating and display unit
    29
  • 5.2 Removing and installing operating and display unit
    30
  • 6 Other controlling and regulating components
    32
  • 6.1 Removing and installing ambient temperature sensor G17
    32
  • Air conditioning system
    33
  • 1 Overview of fitting locations - air conditioning system
    33
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    33
  • 2 Refrigerant circuit
    47
  • 2.1 System overview - refrigerant circuit
    47
  • 2.2 Assembly overview - condenser
    49
  • 2.4 Removing and installing high-pressure sender G65
    53
  • 2.5 Removing and installing condenser
    55
  • 2.6 Removing and installing desiccant bag or cartridge
    56
  • 2.7 Removing and installing expansion valve
    59
  • 3 Air conditioner compressor
    62
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    62
  • 3.2 Assembly overview - belt pulley
    63
  • 3.3 Removing air conditioner compressor from and installing on bracket
    63
  • 3.4 Removing and installing air conditioner compressor
    65
  • 3.5 Removing and installing belt pulley
    69
  • 3.6 Checking excess pressure relief valve on air conditioner compressor
    70
  • 4 Control motors
    72
  • 4.1 Overview of fitting locations - front control motors
    72
  • 4.2 Removing and installing temperature flap control motor V68
    76
  • 4.4 Removing and installing fresh air and air recirculation flap control motor V154
    84
  • 4.5 Removing and installing fresh air/recirculated air, air flow flap control motor V425
    86
  • 4.6 Removing and installing air distribution flap control motor V428
    89
  • 4.7 Locally manufacturing an adapter cable to activate control motors
    92
  • 5 Front heater and air conditioning unit
    93
  • 5.1 Assembly overview - heater and air conditioning unit
    93
  • 5.2 Removing and installing heater and air conditioning unit
    102
  • 5.3 Dismantling and assembling heater and air conditioning unit
    106
  • 5.4 Removing and installing fresh air blower V2
    108
  • 5.5 Removing and installing fresh air blower series resistor with overheating fuse N24
    111
  • 5.6 Removing and installing dust and pollen filter
    113
  • 5.7 Dismantling and assembling evaporator housing
    115
  • 5.8 Checking auxiliary air heater element Z35
    117
  • 5.9 Removing and installing auxiliary air heater element Z35
    121
  • 5.10 Checking condensation drainage
    122
  • 5.11 Removing and installing fresh air blower control unit J126
    122
  • 5.12 Removing and installing heat exchanger
    124
  • 5.13 Removing and installing evaporator temperature sensor G308
    127
  • 5.14 Removing and installing flexible shaft
    129
  • 6 Air duct
    130
  • 6.1 Assembly overview - air duct and air distribution in passenger compartment
    130
  • 6.2 Removing and installing centre vent at front
    131
  • 6.3 Removing and installing right or left vent
    132
  • 6.4 Removing and installing driver side footwell vents
    132
  • 6.5 Removing and installing front passenger side footwell vents
    133
  • 6.6 Removing and installing rear footwell vent
    134
  • 6.7 Removing and installing exhaust ventilation for passenger compartment
    135
  • 6.8 Checking exhaust ventilation for passenger compartment
    136
  • 6.9 Removing and installing fresh air intake
    137
  • 6.10 Removing and installing air duct for defroster vent
    139
  • 6.11 Removing and installing air duct for centre vent
    140
  • 7 Operating and display unit
    141
  • 7.1 Exploded view of fitting locations - operating and display unit
    141
  • 7.2 Removing and installing operating and display unit
    144
  • 7.3 Multi-pin connector pin assignment on back of operating and display unit
    147
  • 8 Other controlling and regulating components
    148
  • 8.1 Removing and installing sunlight penetration photosensor G107
    148
  • 8.2 Removing and installing centre vent temperature sender G191
    149
  • 8.3 Removing and installing footwell vent temperature sender G192
    150
  • 8.4 Removing and installing radiator fan control unit J293
    150
  • 8.5 Removing and installing ambient temperature sensor G17
    152
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Category Reparaturanleitung

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