General - Paint, Passenger vehicles information

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• Body - front
  2
• 1 Lock carrier
  2
• 1.1 Assembly overview - lock carrier
  2
• 1.2 Removing and installing lock carrier
  4
• 1.3 Moving to and back from service position
  9
• 2 Wings
  13
• 2.1 Assembly overview - wing
  13
• 2.2 Removing and installing wing
  13
• 3 Bulkhead
  18
• 3.1 Assembly overview - plenum chamber bulkhead
  18
• 3.2 Assembly overview - plenum chamber cover
  18
• 3.3 Removing and installing plenum chamber bulkhead
  19
• 3.4 Removing and installing plenum chamber cover
  20
• Bonnet, rear lid
  24
• 1 Bonnet
  24
• 1.1 Assembly overview - bonnet
  24
• 1.2 Assembly overview - Bowden cable
  25
• 1.3 Removing and installing bonnet
  26
• 1.4 Adjusting bonnet
  29
• 1.5 Removing and installing bonnet lock
  36
• 1.6 Removing and installing bonnet release lever
  41
• 1.7 Removing and installing striker pin
  44
• 1.8 Removing and installing hinges
  45
• 1.9 Renewing hinges
  47
• 1.10 Removing and installing insulation
  49
• 1.11 Removing and installing support rod
  50
• 1.12 Removing and installing Bowden cable
  52
• 2 Rear lid
  60
• 2.1 Assembly overview - rear lid
  60
• 2.2 Removing and installing rear lid
  62
• 2.3 Adjusting rear lid
  65
• 2.4 Removing and installing bonnet lock
  72
• 2.5 Removing and installing operating mechanism
  74
• 2.6 Removing and installing hinges
  79
• 2.7 Removing and installing striker pin
  82
• 2.8 Removing and installing rear lid seal
  83
• 2.9 Removing and installing gas strut
  85
• 2.10 Releasing gas from gas strut
  86
• 3 Tank flap unit
  88
• 3.1 Assembly overview - tank flap unit
  88
• 3.2 Removing and installing tank flap unit
  88
• 3.3 Removing and installing fuel tank flap
  91
• Front doors, door components, central locking
  93
• 1 Door
  93
• 1.1 Assembly overview - door
  93
• 1.2 Removing and installing inner door seal
  96
• 1.3 Removing and installing outer door seal
  98
• 1.4 Removing and installing door
  100
• 1.5 Adjusting door
  104
• 1.6 Adjusting striker pin
  106
• 1.7 Removing and installing door arrester
  108
• 2 Door components
  111
• 2.1 Assembly overview - door components
  111
• 2.2 Assembly overview - window regulator
  113
• 2.3 Assembly overview - door handle and door lock
  113
• 2.4 Removing and installing window regulator motor
  114
• 2.5 Removing and installing window regulator
  117
• 2.6 Removing and installing inner door cover
  120
• 2.7 Removing and installing striker pin
  122
• 2.8 Removing and installing cap on door handle
  124
• 2.9 Removing and installing lock cylinder
  130
• 2.10 Removing and installing door handle
  133
• 2.11 Removing and installing door handle bracket
  135
• 2.12 Removing and installing door lock
  137
• 2.13 Removing and installing window channel
  142
• 2.14 Removing and installing outer window slot seal
  145
• 2.15 Removing and installing inner window slot seal
  147
• 3 Central locking
  148
• 3.1 Overview of fitting locations - central locking
  148
• 3.2 Removing and installing ignition key battery
  150
• 3.3 Removing and installing cap on ignition key
  152
• 3.4 Removing and installing tank filler flap locking motor V155
  153
• Rear doors, door components
  155
• 1 Door
  155
• 1.1 Assembly overview - door
  155
• 1.2 Removing and installing door
  158
• 1.3 Adjusting door
  161
• 1.4 Adjusting striker pin
  163
• 1.5 Removing and installing door arrester
  165
• 1.6 Removing and installing inner door seal
  167
• 1.7 Removing and installing outer door seal
  169
• 2 Door components
  171
• 2.1 Assembly overview - door components
  171
• 2.2 Assembly overview - window regulator
  173
• 2.3 Assembly overview - door handle and door lock
  173
• 2.4 Removing and installing window regulator motor
  174
• 2.5 Removing and installing window regulator
  177
• 2.6 Removing and installing window crank
  180
• 2.7 Removing and installing inner door cover
  183
• 2.8 Removing and installing striker pin
  185
• 2.9 Removing and installing cap on door handle
  187
• 2.10 Removing and installing door handle
  191
• 2.11 Removing and installing door handle bracket
  193
• 2.12 Removing and installing door lock
  196
• 2.13 Removing and installing window channel
  200
• 2.14 Removing and installing outer window slot seal
  203
• 2.15 Removing and installing inner window slot seal
  204
• Sunroof
  206
• 1 Sliding sunroof
  206
• 1.1 Assembly overview - sliding sunroof
  206
• 1.2 Assembly overview - sunroof roller blind
  208
• 1.3 Removing and installing sliding sunroof frame
  208
• 1.4 Removing and installing wind deflector
  216
• 1.5 Removing and installing glass panel
  218
• 1.6 Adjusting sunroof panel
  223
• 1.7 Removing and installing front trim for sliding sunroof
  224
• 1.8 Removing and installing J245 sliding sunroof adjustment control unit
  226
• 1.9 Removing and installing sunroof motor V1
  228
• 1.10 Operating without current
  231
• 1.11 Removing and installing sliding sunroof seals
  232
• 1.12 Removing and installing sunroof roller blind
  234
• 1.13 Programming sliding sunroof adjustment control unit J245
  240
• Bumpers
  242
• 1 Bumper, front
  242
• 1.1 Assembly overview - bumper cover
  242
• 1.2 Assembly overview - impact bar
  244
• 1.3 Removing and installing bumper cover
  244
• 1.4 Repairing bumper cover
  248
• 1.5 Installing holder for parking aid sender
  248
• 1.6 Installing retainer for parking aid sender
  253
• 2 Bumper, rear
  258
• 2.1 Assembly overview - bumper cover
  258
• 2.2 Assembly overview - impact bar
  259
• 2.3 Removing and installing bumper cover
  260
• 2.4 Removing and installing impact bar
  263
• 2.5 Repairing bumper cover
  265
• 2.6 Installing holder for parking aid sender
  265
• 2.7 Installing retainer for parking aid sender
  269
• Glazing
  274
• 1 Repair notes
  274
• 1.1 Minimum curing periods for bonded windows
  274
• 1.2 Window repair
  274
• 1.3 Installation instructions for bonded windows
  275
• 1.4 Preparing old undamaged windows for fitting
  277
• 1.5 Preparing new windows for installing
  277
• 1.6 Preparing body flange for fitting
  280
• 1.7 Cleaning off excess adhesive
  281
• 2 Windscreen
  282
• 2.1 Assembly overview - windscreen
  282
• 2.2 Removing and installing windscreen
  283
• 3 Rear windscreen
  291
• 3.1 Assembly overview - rear window
  291
• 3.2 Removing and installing rear window
  292
• 4 Side window
  296
• 4.1 Assembly overview - rear side windows
  296
• 4.2 Removing and installing rear side window
  297
• 5 Door windows
  301
• 5.1 Assembly overview - front door window
  301
• 5.2 Assembly overview - rear door window
  301
• 5.3 Removing and installing front door window
  302
• 5.4 Removing and installing rear door window
  306
• Exterior equipment
  310
• 1 Radiator grille and front trim
  310
• 1.1 Assembly overview - radiator grille
  310
• 1.2 Removing and installing radiator grille
  311
• 2 Mouldings, trims, extensions
  313
• 2.1 Removing and installing A-pillar trim
  313
• 2.2 Removing and installing B-pillar trim on door
  314
• 2.3 Removing and installing C-pillar trim on door
  317
• 2.4 Removing and installing entry moulding
  320
• 3 Noise insulation
  322
• 3.1 Assembly overview - noise insulation
  322
• 4 Underbody cladding
  325
• 4.1 Overview of fitting locations - underbody cladding
  325
• 4.2 Removing and installing underbody cladding
  325
• 4.3 Removing and installing centre underbody panels
  327
• 4.4 Removing and installing rear underbody panel
  329
• 5 Exterior mirror
  332
• 5.1 Assembly overview - exterior mirror
  332
• 5.2 Removing and installing exterior mirror
  333
• 5.3 Removing and installing mirror glass
  338
• 5.4 Removing and installing mirror adjustment unit
  340
• 5.5 Removing and installing mirror cover
  342
• 5.6 Removing and installing mirror trim
  343
• 5.7 Removing and installing turn signal
  344
• 6 Wheel housing liner
  346
• 6.1 Assembly overview - front wheel housing liner
  346
• 6.2 Assembly overview - rear wheel housing liner
  347
• 6.3 Removing and installing front wheel housing liner
  347
• 6.4 Removing and installing rear wheel housing liner
  349
• 7 Trim film and protective film
  351
• 7.1 Renewing decorative film and protective film
  351
• 7.2 Decorative film dimensions
  352
• 7.3 Renewing decorative film
  352
• 8 Lettering and emblems
  355
• 8.1 Dimensions - lettering and emblems on rear
  355
• 8.2 Dimensions - lettering and emblems on sides
  357
• 8.3 Removing and installing lettering and emblems for radiator grille
  359
• 8.4 Renewing lettering and badges at rear
  362
• 9 Towing bracket
  363
• 9.1 Assembly overview - towing bracket
  363
• 9.2 Removing and installing towing bracket
  364
• 10 Heat shields
  367
• 10.1 Overview of fitting locations - heat shields
  367
• 10.2 Removing and installing underbody heat shield
  367
• 10.3 Removing and installing heat shield for centre exhaust system
  368
• 10.4 Removing and installing heat shield for rear silencer
  369