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  • Examplepage for repair manual Automatic gearbox 01M
  • Examplepage for repair manual 2 Automatic gearbox 01M
  • Examplepage for repair manual 3 Automatic gearbox 01M

Automatic gearbox 01M

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


22,54 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

5.486 KB

283 Sites

Detailed technical data

Immediately readable

This repair manual contains: Torque converter, Locations of electrical/electronic components, Servicing gear change mechanism, Removing and installing gearbox, Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft and Definitions. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Automatic gearbox 01M PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Identification of gearbox
    1
  • 2 Information on "automatic gearbox 01M"
    2
  • 2.1 Information on "automatic gearbox 01M"
    2
  • 3 Code letters, gearbox allocation, ratios, equipment
    3
  • 3.1 Code letters, gearbox allocation, ratios, equipment
    3
  • 4 Capacities
    6
  • 4.1 Capacities
    6
  • 5 Repair with an exchange component
    6
  • 5.1 Repair with an exchange component
    6
  • 6 General repair instructions
    13
  • 6.1 General repair instructions
    13
  • Torque converter
    16
  • 1 Torque converter
    16
  • 1.1 Torque converter
    16
  • 1.2 Identification of torque converter
    16
  • 1.3 Torque converter allocation
    17
  • 1.4 Removing sleeve bearing from turbine shaft
    18
  • 1.5 Removing and installing torque converter oil seal
    19
  • 1.6 Draining torque converter
    20
  • 1.7 Installing torque convertor
    21
  • Controls, Housing
    22
  • 1 Locations of electrical/electronic components
    22
  • 1.1 Locations of electrical/electronic components
    22
  • 2 Servicing gear change mechanism
    35
  • 2.1 Servicing gear change mechanism
    35
  • 2.2 Checking shift mechanism
    35
  • 2.3 Checking and adjusting selector lever cable
    36
  • 2.4 Dismantling and assembling selector mechanism
    37
  • 2.5 Removing and installing selector lever handle
    42
  • 2.6 Removing and installing selector lever cable
    44
  • 2.7 Dismantling and assembling selector lever
    47
  • 3 Checking gearbox
    51
  • 3.1 Checking gearbox
    51
  • 3.2 Checking main pressure
    52
  • 3.3 Fault finding table for "4-speed automatic gearbox"
    54
  • 4 Removing and installing gearbox
    55
  • 4.1 Removing and installing gearbox
    55
  • 4.2 Transporting automatic gearbox
    68
  • 4.3 Securing gearbox to assembly stand
    70
  • 5 Checking ATF level and topping up
    72
  • 5.1 Checking ATF level and topping up
    72
  • 6 Gearbox with coupling elements
    77
  • 6.1 Gearbox with coupling elements
    77
  • 6.2 Position of coupling elements
    78
  • 7 Dismantling and assembling gearbox
    80
  • 7.1 Dismantling and assembling gearbox
    80
  • 7.2 Removing and installing ATF cooler and ATF filler tube
    80
  • 7.3 Dismantling and assembling planetary gearbox -Overview-
    82
  • 7.4 I - Removing and installing ATF pump to supporting tube
    83
  • 7.5 II - Removing and installing reverse gear clutch -K2- to large sun gear
    87
  • 7.6 III - Removing and installing freewheel and reverse gear brake -B1-
    91
  • 7.7 IV - Planet carrier and gearbox housing with input gear and cover
    94
  • 7.8 Dismantling planetary gearbox
    97
  • 7.9 Assembling planetary gearbox
    107
  • 7.10 Installing exchange components
    120
  • 7.11 Overview of all planetary gearbox adjustments
    132
  • 7.12 Adjusting planet carrier
    133
  • 7.13 Adjusting reverse gear brake -B1-
    140
  • 7.14 Adjusting clutch play between -K1- and -K2-
    146
  • 7.15 Adjusting 2nd and 4th gear brake -B2-
    152
  • Gears, Hydraulic controls
    165
  • 1 Dismantling and assembling ATF pump
    165
  • 1.1 Dismantling and assembling ATF pump
    165
  • 2 Dismantling and assembling freewheel with -B1- piston
    170
  • 2.1 Dismantling and assembling freewheel with -B1- piston
    170
  • 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
    173
  • 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
    173
  • 4 Dismantling and assembling reverse gear clutch -K2-
    179
  • 4.1 Dismantling and assembling reverse gear clutch -K2-
    179
  • 5 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
    183
  • 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
    183
  • 6 Removing and installing oil pan
    188
  • 6.1 Removing and installing oil pan
    188
  • 7 Removing and installing oil strainer
    190
  • 7.1 Removing and installing oil strainer
    190
  • 8 Removing and installing valve chest
    191
  • 8.1 Removing and installing valve chest
    191
  • 8.2 Assembly overview
    191
  • 8.3 Sequence for dismantling and assembling
    200
  • 9 Dismantling and assembling parking lock
    203
  • 9.1 Dismantling and assembling parking lock
    203
  • Final drive, Differential rear
    214
  • 1 Checking oil in final drive
    214
  • 1.1 Checking oil in final drive
    214
  • 1.2 Vehicles without sealing plug in final drive cover
    214
  • 1.3 Vehicles with sealing plug in final drive cover
    215
  • 2 Renewing oil seals for flanged shafts
    216
  • 2.1 Renewing oil seals for flanged shafts
    216
  • 3 Dismantling and assembling final drive
    222
  • 3.1 Dismantling and assembling final drive
    222
  • 3.2 Repair overview of final drive
    222
  • 3.3 Removing and installing input gear
    224
  • 3.4 Removing and installing drive pinion
    231
  • 3.5 Removing and installing differential
    243
  • 3.6 Dismantling and assembling differential
    253
  • 4 Adjusting final drive
    266
  • 4.1 Adjusting final drive
    266
  • 4.2 Overview of adjustments
    266
  • 4.3 Adjustments to be completed after renewing individual components
    268
  • 4.4 Adjusting drive pinion
    269
  • 4.5 Adjusting input gear
    271
  • 4.6 Adjusting differential
    273
  • 5 Definitions
    274
  • 5.1 Definitions
    274
Manufacturer's designation Automatic gearbox 01M
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Transmission designations 01M
Transmission types CKX, CLA, CLB, CLK, ESE, ESB, ERX, ERQ, EPS, EPR, EPP, EPM, EPL, EPK, EPJ, EPH, EPG, EPD, EPC, EPB, EPA, ENZ, ELZ, ELY, ELX, ELV, ELU, ELT, ELS, ELH, EFB, ECV, ECU, ECT, ECR, ECQ, ECP, ECN, ECM, ECL, ECK, DYQ, DVK, DVJ, DVH, DVG, DTH, DTB, DSU, DQE, DQD, DNT, DNS, DNR, DMS, DMP, DMN, DMB, DMA, DLZ, DLY, DLX, DKS, DKR, DEH, DEG, DBL, DAB, CXB, CQH, CQG, FDO, FDK, FDJ, FDH, FDG, FDF, FDE, FDD, FDC, FDB, FDA, FCZ, ESJ, ESH, ESF, DLW, DLV, DLU, DLT, DLS, DLR, DLL, CQE, CKY, CKZ, DMC, DMD, DMF, DMG, DMJ, DMQ, DMT, DVD, DWX, EBT, EPF, DSD, ECS, ELW, EPN
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