Automatic gearbox 01M

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Information on "automatic gearbox 01M"
  2
• 2.1 Information on "automatic gearbox 01M"
  2
• 3 Code letters, gearbox allocation, ratios, equipment
  3
• 3.1 Code letters, gearbox allocation, ratios, equipment
  3
• 4 Capacities
  6
• 4.1 Capacities
  6
• 5 Repair with an exchange component
  6
• 5.1 Repair with an exchange component
  6
• 6 General repair instructions
  13
• 6.1 General repair instructions
  13
• Torque converter
  16
• 1 Torque converter
  16
• 1.1 Torque converter
  16
• 1.2 Identification of torque converter
  16
• 1.3 Torque converter allocation
  17
• 1.4 Removing sleeve bearing from turbine shaft
  18
• 1.5 Removing and installing torque converter oil seal
  19
• 1.6 Draining torque converter
  20
• 1.7 Installing torque convertor
  21
• Controls, Housing
  22
• 1 Locations of electrical/electronic components
  22
• 1.1 Locations of electrical/electronic components
  22
• 2 Servicing gear change mechanism
  35
• 2.1 Servicing gear change mechanism
  35
• 2.2 Checking shift mechanism
  35
• 2.3 Checking and adjusting selector lever cable
  36
• 2.4 Dismantling and assembling selector mechanism
  37
• 2.5 Removing and installing selector lever handle
  42
• 2.6 Removing and installing selector lever cable
  44
• 2.7 Dismantling and assembling selector lever
  47
• 3 Checking gearbox
  51
• 3.1 Checking gearbox
  51
• 3.2 Checking main pressure
  52
• 3.3 Fault finding table for "4-speed automatic gearbox"
  54
• 4 Removing and installing gearbox
  55
• 4.1 Removing and installing gearbox
  55
• 4.2 Transporting automatic gearbox
  68
• 4.3 Securing gearbox to assembly stand
  70
• 5 Checking ATF level and topping up
  72
• 5.1 Checking ATF level and topping up
  72
• 6 Gearbox with coupling elements
  77
• 6.1 Gearbox with coupling elements
  77
• 6.2 Position of coupling elements
  78
• 7 Dismantling and assembling gearbox
  80
• 7.1 Dismantling and assembling gearbox
  80
• 7.2 Removing and installing ATF cooler and ATF filler tube
  80
• 7.3 Dismantling and assembling planetary gearbox -Overview-
  82
• 7.4 I - Removing and installing ATF pump to supporting tube
  83
• 7.5 II - Removing and installing reverse gear clutch -K2- to large sun gear
  87
• 7.6 III - Removing and installing freewheel and reverse gear brake -B1-
  91
• 7.7 IV - Planet carrier and gearbox housing with input gear and cover
  94
• 7.8 Dismantling planetary gearbox
  97
• 7.9 Assembling planetary gearbox
  107
• 7.10 Installing exchange components
  120
• 7.11 Overview of all planetary gearbox adjustments
  132
• 7.12 Adjusting planet carrier
  133
• 7.13 Adjusting reverse gear brake -B1-
  140
• 7.14 Adjusting clutch play between -K1- and -K2-
  146
• 7.15 Adjusting 2nd and 4th gear brake -B2-
  152
• Gears, Hydraulic controls
  165
• 1 Dismantling and assembling ATF pump
  165
• 1.1 Dismantling and assembling ATF pump
  165
• 2 Dismantling and assembling freewheel with -B1- piston
  170
• 2.1 Dismantling and assembling freewheel with -B1- piston
  170
• 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
  173
• 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
  173
• 4 Dismantling and assembling reverse gear clutch -K2-
  179
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  179
• 5 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  183
• 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  183
• 6 Removing and installing oil pan
  188
• 6.1 Removing and installing oil pan
  188
• 7 Removing and installing oil strainer
  190
• 7.1 Removing and installing oil strainer
  190
• 8 Removing and installing valve chest
  191
• 8.1 Removing and installing valve chest
  191
• 8.2 Assembly overview
  191
• 8.3 Sequence for dismantling and assembling
  200
• 9 Dismantling and assembling parking lock
  203
• 9.1 Dismantling and assembling parking lock
  203
• Final drive, Differential rear
  214
• 1 Checking oil in final drive
  214
• 1.1 Checking oil in final drive
  214
• 1.2 Vehicles without sealing plug in final drive cover
  214
• 1.3 Vehicles with sealing plug in final drive cover
  215
• 2 Renewing oil seals for flanged shafts
  216
• 2.1 Renewing oil seals for flanged shafts
  216
• 3 Dismantling and assembling final drive
  222
• 3.1 Dismantling and assembling final drive
  222
• 3.2 Repair overview of final drive
  222
• 3.3 Removing and installing input gear
  224
• 3.4 Removing and installing drive pinion
  231
• 3.5 Removing and installing differential
  243
• 3.6 Dismantling and assembling differential
  253
• 4 Adjusting final drive
  266
• 4.1 Adjusting final drive
  266
• 4.2 Overview of adjustments
  266
• 4.3 Adjustments to be completed after renewing individual components
  268
• 4.4 Adjusting drive pinion
  269
• 4.5 Adjusting input gear
  271
• 4.6 Adjusting differential
  273
• 5 Definitions
  274
• 5.1 Definitions
  274