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  • Examplepage for repair manual Diesel direct injection and glow plug system up to 09.99
  • Examplepage for repair manual 2 Diesel direct injection and glow plug system up to 09.99
  • Examplepage for repair manual 3 Diesel direct injection and glow plug system up to 09.99

Diesel direct injection and glow plug system up to 09.99

For Polo

Original Volkswagen repair manual


9,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

1.744 KB

104 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis, Fault memory, Final control diagnosis, Measured value blocks, Repairing diesel direct injection system, Sealing injection pump, Checking components and functions, Renewing, coding and matching engine control unit and Checking glow plug system. Show more
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Repair manual Polo Diesel direct injection and glow plug system up to 09.99 PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis
    1
  • 1.1 Features of self-diagnosis
    1
  • 1.2 Technical data of self-diagnosis
    1
  • 2 Fault memory
    5
  • 2.1 Reading fault memory
    5
  • 2.2 Fault table
    6
  • 2.3 Clear fault memory
    15
  • 3 Final control diagnosis
    17
  • 3.1 Performing final control diagnosis
    17
  • 4 Measured value blocks
    20
  • 4.1 Safety precautions
    20
  • 4.2 Read measured value block
    20
  • 4.3 Evaluating measured value blocks, engine codes AHG, AKU
    21
  • 4.4 Evaluating measured value blocks, engine code AGD
    31
  • Mixture preparation - injection
    41
  • 1 Repairing diesel direct injection system
    41
  • 1.1 Safety precautions
    41
  • 1.2 Rules for cleanliness
    41
  • 1.3 Fitting locations overview
    42
  • 1.4 Repairing injection pump
    43
  • 1.5 Repairing fuel filter
    45
  • 1.6 Repairing accelerator mechanism
    46
  • 1.7 Checking accelerator position sender G79 setting
    47
  • 1.8 Setting engine to TDC No. 1 cylinder, engine removed
    48
  • 1.9 Removing, installing and testing throttle valve housing
    48
  • 1.10 Removing and installing injection pump
    49
  • 1.11 Dynamically checking and adjusting commencement of injection
    54
  • 1.12 Checking timing
    56
  • 1.13 Removing and installing injectors
    57
  • 1.14 Repairing injectors
    58
  • 2 Sealing injection pump
    60
  • 2.1 Sealing quantity adjuster
    60
  • 2.2 Checking and adjusting quantity injected
    62
  • 2.3 Sealing distributor head
    63
  • 2.4 Sealing injection timing device cover
    64
  • 3 Checking components and functions
    65
  • 3.2 Checking engine speed sender G28
    65
  • 3.3 Checking coolant temperature sender G62
    67
  • 3.4 Checking brake light switch F and brake pedal switch F47
    69
  • 3.5 Checking clutch pedal switch F36
    70
  • 3.6 Checking intake air temperature sender G42
    72
  • 3.7 Checking voltage supply for diesel direct injection system
    74
  • 3.8 Checking fuel temperature sender G81
    75
  • 3.9 Checking modulating piston movement sender G149 and metering adjuster N146
    77
  • 3.10 Checking needle lift sender G80
    82
  • 3.11 Checking injection timing control range
    83
  • 3.12 Checking throttle valve
    87
  • 3.13 Checking exhaust gas recirculation valve N18
    89
  • 3.14 Checking speedometer sender G22
    91
  • 3.15 Checking accelerator position sender G79
    92
  • 4 Renewing, coding and matching engine control unit
    96
  • 4.1 Renewing engine control unit
    96
  • 4.2 Coding engine control unit
    96
  • 4.3 Adapting engine control unit to electronic immobilizer
    97
  • Glow plug system
    99
  • 1 Checking glow plug system
    99
  • 1.1 Checking glow plugs
    100
Manufacturer's designation Diesel direct injection and glow plug system up to 09.99
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AHG, AKU
Category Reparaturanleitung

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