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  • Examplepage for repair manual 3 5-speed manual gearbox 085
  • Examplepage for repair manual 5-speed manual gearbox 085
  • Examplepage for repair manual 2 5-speed manual gearbox 085
  • Examplepage for repair manual 3 5-speed manual gearbox 085

5-speed manual gearbox 085

For Polo

Original Volkswagen repair manual


15,68 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.232 KB

187 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox, Adjusting selector finger and selector sleeve and Adjustment overview. Show more
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Repair manual Polo 5-speed manual gearbox 085 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, gearbox allocation, ratios, capacities
    2
  • 1.3 Code letters, gearbox allocation, ratios, capacities 2
    9
  • 2 Transmission layout
    18
  • 2.1 Transmission layout
    18
  • 3 Calculating overall ratio "i"
    20
  • 3.1 Calculating overall ratio "i"
    20
  • 4 General repair instructions
    20
  • 4.1 General repair instructions
    20
  • Clutch
    22
  • 1 Servicing clutch control
    22
  • 1.1 Servicing clutch control
    22
  • 1.2 Checking clutch cable function
    25
  • 1.3 Removing and installing clutch cable (up to 26.04.95)
    27
  • 1.4 Modifications to clutch cable (from 27.04.95)
    30
  • 1.5 Removing and installing clutch cable (from 27.04.95)
    31
  • 1.6 Clutch cable on RHD vehicles (from 27 04. 95)
    35
  • 1.7 Removing and installing clutch pedal
    37
  • 2 Servicing clutch release mechanism
    40
  • 2.1 Servicing clutch release mechanism
    40
  • 3 Servicing clutch
    45
  • 3.1 Servicing clutch
    45
  • Controls, Housing
    51
  • 1 Servicing selector mechanism (rod selector mechanism)
    51
  • 1.1 Servicing selector mechanism (rod selector mechanism)
    51
  • 1.2 I - Servicing gear stick housing and selector rod
    52
  • 1.3 Installing gear stick gaiter to gear stick knob
    55
  • 1.4 II - Servicing gear stick and cable
    56
  • 1.5 Removing and installing gear change mechanism
    60
  • 1.6 Adjusting selector mechanism (rod selector mechanism)
    64
  • 2 Servicing selector mechanism (cable selector mechanism)
    68
  • 2.1 Servicing selector mechanism (cable selector mechanism)
    68
  • 2.2 Installation position of gear selector mechanism
    68
  • 2.3 I - Servicing gear stick housing
    70
  • 2.4 Installing gear stick gaiter to gear stick knob
    72
  • 2.5 II - Servicing gear stick
    73
  • 2.6 III - Assembly overview - removing and installing - selector cables
    76
  • 2.7 Removing and installing gear selector mechanism
    82
  • 2.8 Adjusting gear selector mechanism (cable control gear selection)
    84
  • 3 Removing and installing gearbox
    87
  • 3.1 Removing and installing gearbox
    87
  • 4 Checking gear oil
    102
  • 4.1 Checking gear oil
    102
  • 5 Dismantling and assembling gearbox
    103
  • 5.1 Dismantling and assembling gearbox
    103
  • 5.2 Dismantling and assembling sequence
    111
  • 6 Servicing clutch housing
    125
  • 6.1 Servicing clutch housing
    125
  • 7 Adjusting selector finger and selector sleeve
    134
  • 7.1 Adjusting selector finger and selector sleeve
    134
  • Gears, Shafts
    136
  • 1 Dismantling and assembling input shaft
    136
  • 1.1 Dismantling and assembling input shaft
    136
  • 2 Adjusting input shaft
    145
  • 2.1 Adjusting input shaft
    145
  • 3 Dismantling and assembling output shaft
    148
  • 3.1 Dismantling and assembling output shaft
    148
  • 4 Adjusting output shaft
    163
  • 4.1 Adjusting output shaft
    163
  • Final drive, Differential rear
    166
  • 1 Renewing selector shaft seal with gearbox in situ
    166
  • 1.1 Renewing selector shaft seal with gearbox in situ
    166
  • 2 Renewing oil seals for flanged shafts with gearbox installed
    168
  • 2.1 Renewing oil seals for flanged shafts with gearbox installed
    168
  • 3 Dismantling and assembling differential
    170
  • 3.1 Dismantling and assembling differential
    170
  • 3.2 Removing and installing final drive gear wheel
    177
  • 4 Adjustment overview
    180
  • 4.1 Adjustment overview
    180
  • 5 Adjusting differential
    180
  • 5.1 Adjusting differential
    180
Manufacturer's designation 5-speed manual gearbox 085
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Transmission designations 085, 0854, 0856, 0857, 0859, 085C, 085D, 085E, 085F, 085H
Transmission types CWU, DRC, DXL, ERB, FHY, FFK, FFJ, FFH, ERA, DXK, DCJ, DCK, FJA, FFP, FFN, ERC, FJB, DYH, DXN, FFV, EKY, FFX, DWY, DCA, CWL, CED, FFC, CWW, DYF, CRX, DCE, DXB, DXC, EQV, 8S, CEK, CZG, DCC, ATV, AHL, CEM, FFD, CWP, CJG, CSD, DYJ, AFA, AHZ, CWN, DCD, FDY, FFE, FCD, DXD, DYK, CKT, AHD, CEH, DKG, EQW, ESY, CKE, DCH, DCG, CWS, DCT, DKE, FFF, EQY, DXE, DPX, DDJ, CWT, FFG, CTW, DUQ, DSQ, DXF, DXG, DXH, EQX, EQZ, ESZ, ETA, CJC, CWX, DXJ, FHX, FFM, FFL, ETC, ETB, DXM, DSP, CJB, DYL, FHZ, CLJ, CWV, FPQ, ENB, EUX, FGF, FJC, FJD, DDH, DKF, DQW, DUY, DXP, FFR, ETE, ETD, ERD, DHB, FFS, ENA, EUY, FFQ, FFT, FFU, FJE, DED, FDQ, ETF, DXQ, DEB, DQX, FCC, GJE, DSK, FLE, DTX, ETG, FFW
Category Reparaturanleitung

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