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  • Examplepage for repair manual 4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics

4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics

For Polo

Original Volkswagen repair manual


15,09 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.469 KB

179 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Accelerator mechanism, Checking electronic power control (EPC) and Exhaust gas recirculation system. Show more
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Repair manual Polo 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    8
  • 1.4 Notes on installing
    8
  • 1.5 Tightening torques
    10
  • 1.6 Assembly mountings
    10
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    22
  • 1.3 Checking valve timing
    23
  • 1.4 Removing, installing and tensioning toothed belts
    25
  • 1.5 Checking semi-automatic toothed belt tensioning roller
    33
  • 2 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    37
  • 2.1 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    37
  • 2.2 Aluminium cylinder block
    38
  • 2.3 Renewing crankshaft oil seal -belt pulley end-
    41
  • 2.4 Removing and installing drive plate
    43
  • 2.5 Renewing crankshaft sealing flange -flywheel end-
    46
  • 2.6 Crankshaft dimensions
    55
  • 3 Dismantling and assembling pistons and conrods
    56
  • 3.1 Dismantling and assembling pistons and conrods
    56
  • 3.2 Piston and cylinder dimensions
    62
  • Cylinder head, Valve gear
    63
  • 1 Removing and installing cylinder head
    63
  • 1.1 Removing and installing cylinder head
    63
  • 1.2 Removing and installing camshaft housing
    67
  • 1.3 Removing and installing cylinder head
    70
  • 1.4 Checking compression pressures
    74
  • 2 Servicing valve gear
    76
  • 2.1 Servicing valve gear
    76
  • 2.2 Reworking valve seats
    84
  • 2.3 Replacing camshaft oil seals
    86
  • 2.4 Checking valve guides
    88
  • 2.5 Renewing valve guides
    88
  • 2.6 Renewing valve stem seals
    89
  • Lubrication
    92
  • 1 Removing and installing parts of the lubrication system
    92
  • 1.1 Removing and installing parts of the lubrication system
    92
  • 1.2 Removing and installing oil sump
    97
  • 1.3 Removing and installing oil pump
    99
  • 1.4 Checking oil pressure and oil pressure switch
    102
  • Cooling system
    104
  • 1 Removing and installing parts of cooling system
    104
  • 1.1 Removing and installing parts of cooling system
    104
  • 1.2 Parts of cooling system body side
    105
  • 1.3 Parts of cooling system engine side
    108
  • 1.4 Coolant hose connection diagram
    113
  • 1.5 Draining and filling cooling system
    114
  • 1.6 Removing and installing radiator
    116
  • 1.7 Removing and installing coolant pump
    118
  • Fuel supply system
    120
  • 1 Removing and installing parts of fuel supply system
    120
  • 1.1 Removing and installing parts of fuel supply system
    120
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    121
  • 1.3 Safety precautions when working on the fuel supply system
    126
  • 1.4 Rules for cleanliness
    126
  • 1.5 Removing and installing fuel delivery unit
    127
  • 1.6 Removing and installing fuel gauge sender
    128
  • 1.7 Removing and installing fuel tank
    128
  • 1.8 Crash fuel shut-off
    129
  • 1.9 Checking fuel pump
    130
  • 2 Accelerator mechanism
    136
  • 2.1 Accelerator mechanism
    136
  • 2.2 Servicing accelerator mechanism
    137
  • 2.3 Adjusting accelerator cable
    137
  • 3 Checking electronic power control (EPC)
    140
  • 3.1 Checking electronic power control (EPC)
    140
  • 3.2 Function of EPC system
    141
  • 3.3 Checking accelerator pedal position sender
    142
  • 4 Activated charcoal filter system
    146
  • 4.1 Activated charcoal filter system
    146
  • 4.2 Function
    146
  • 4.3 Servicing parts of the activated charcoal filter system
    147
  • 4.4 Checking activated charcoal filter solenoid valve 1
    151
  • 4.5 Checking fuel tank breather
    153
  • Exhaust system
    155
  • 1 Removing and installing parts of exhaust system
    155
  • 1.1 Removing and installing parts of exhaust system
    155
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    156
  • 1.3 Exhaust manifold, front exhaust pipe and catalyst with attachments
    158
  • 1.4 Silencer with mountings
    161
  • 1.5 Checking catalyst
    164
  • 2 Exhaust gas recirculation system
    166
  • 2.1 Exhaust gas recirculation system
    166
  • 2.2 Servicing parts of exhaust gas recirculation system
    167
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    169
  • 2.4 Servicing parts of exhaust gas recirculation system
    171
  • 2.5 Checking potentiometer for exhaust gas recirculation (G212)
    173
Manufacturer's designation 4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AHW, APE, AQQ, AUA, AUB
Category Reparaturanleitung

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