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  • Examplepage for repair manual 2 Heating, air conditioning
  • Examplepage for repair manual 3 Heating, air conditioning

Heating, air conditioning

For Polo

Original Volkswagen repair manual


13,05 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.420 KB

151 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis of Climatronic, vehicles 10.99 ▸, Repairing heater, vehicles ▸ 09.99, Repairing heater, vehicles 10.99 ▸, Air conditioning system with manual controls, vehicles ▸ 09.99, Air conditioning system with manual controls, vehicles 10.99 ▸, Climatronic air conditioning system with automatic regulation, vehicles 10.99 ▸, Removing and installing air conditioner compressor and Capacities. Show more
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Repair manual Polo Heating, air conditioning PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis of Climatronic, vehicles 10.99 ▸
    1
  • 1.2 Function
    2
  • 1.3 Technical data of self-diagnosis
    3
  • 1.4 Test prerequisites:
    3
  • 1.6 Fault table
    10
  • 1.7 Overview of selectable display group numbers in measured value block 08
    17
  • Heating
    22
  • 1 Repairing heater, vehicles ▸ 09.99
    22
  • 1.1 Passenger compartment heating
    22
  • 1.2 Removing and installing fresh air blower series resistor with overheating fuse N24
    24
  • 1.3 Removing fresh air blower V2
    24
  • 1.4 Removing and installing controls for fresh and heated air
    25
  • 1.5 Removing and installing right plenum chamber
    25
  • 1.6 Removing dust and pollen filter
    26
  • 1.7 Removing right vent
    27
  • 1.8 Removing left vent
    28
  • 1.9 Removing centre vents
    28
  • 1.10 Removing and installing footwell vents
    28
  • 1.11 Removing and installing heater unit
    29
  • 1.12 Dismantling and assembling heater unit
    30
  • 1.13 Installing and adjusting cables
    32
  • 1.14 Dismantling and assembling heated air and fresh air controls
    34
  • 2 Repairing heater, vehicles 10.99 ▸
    35
  • 2.1 Passenger compartment heating
    35
  • 2.2 Removing fresh air blower V2
    36
  • 2.3 Removing and installing dust and pollen filter
    37
  • 2.4 Removing centre vents
    38
  • 2.5 Removing and installing vent on front passenger side
    39
  • 2.6 Removing and installing vent on driver side
    40
  • 2.7 Removing footwell vent
    41
  • 2.8 Removing and installing controls for fresh and heated air
    42
  • 2.9 Checking ventilation
    44
  • 2.10 Removing and installing heater unit
    44
  • 2.11 Dismantling and assembling heater unit
    46
  • 2.12 Installing and adjusting lever for central flap
    46
  • 2.13 Installation position of seal for heat exchanger and bulkhead
    47
  • 2.15 Dismantling and assembling heated air and fresh air controls
    48
  • 2.16 Installing and adjusting cables
    49
  • Air conditioning system
    51
  • 2 Air conditioning system with manual controls, vehicles ▸ 09.99
    52
  • 2.1 Repairing air conditioning and heating - passenger compartment
    52
  • 2.2 Removing air conditioning system switch E30
    54
  • 2.3 Renewing fresh air blower series resistor with overheating fuse N24
    55
  • 2.4 Removing and installing fresh air blower V2
    55
  • 2.5 Renewing temperature switch for evaporator E33
    55
  • 2.6 Removing and installing vacuum unit for fresh air and air recirculation flap
    55
  • 2.7 Installing support for vacuum line
    56
  • 2.8 Repairing air conditioning and heating - engine compartment
    56
  • 2.9 Removing and installing air conditioning shut-off thermal switch F163
    58
  • 2.11 Removing and installing vacuum unit
    59
  • 2.12 Removing and installing water drain valve
    59
  • 2.13 Checking high-pressure safety valve on air conditioner compressor
    59
  • 2.14 Checking air conditioning system pressure switch F129
    60
  • 2.15 Installing and adjusting cables
    61
  • 2.16 Vacuum hose connection diagram
    63
  • 3 Air conditioning system with manual controls, vehicles 10.99 ▸
    65
  • 3.1 Air conditioning and heating system - passenger compartment
    65
  • 3.2 Removing fresh air blower V2
    66
  • 3.3 Removing and installing heating and air conditioning controls
    67
  • 3.4 Dismantling and assembling heating and air conditioning controls
    68
  • 3.5 Installing and adjusting heating and air conditioning cables
    70
  • 3.6 Air conditioning - engine room
    72
  • 3.7 Checking water drain valve
    74
  • 3.8 Removing high pressure sender G65
    75
  • 3.9 Removing ambient temperature switch F38
    75
  • 3.10 Checking high-pressure safety valve on air conditioner compressor
    75
  • 4 Climatronic air conditioning system with automatic regulation, vehicles 10.99 ▸
    76
  • 4.1 Function of operating and display unit for Climatronic air conditioning system E87
    76
  • 4.2 Connectors on Climatronic control unit J255
    78
  • 4.3 Climatronic - passenger compartment
    79
  • 4.4 Removing and installing footwell vent temperature sender G192
    83
  • 4.5 Removing sunlight penetration photosensor G107
    84
  • 4.6 Removing fresh air blower control unit J126
    84
  • 4.7 Removing fresh air blower V2
    84
  • 4.9 Removing and installing air flow flap control motor V71
    86
  • 4.10 Removing and installing temperature flap control motor V68
    88
  • 4.11 Removing and installing central flap control motor V70
    89
  • 4.12 Removing and installing footwell and defroster flap control motor V85
    89
  • 4.13 Climatronic - engine compartment
    90
  • 4.14 Removing and installing coolant temperature sender G62
    92
  • 4.15 Removing high pressure sender G65
    93
  • 4.16 Checking water drain valve
    94
  • 4.17 Removing ambient temperature sensor G17
    94
  • 5 Removing and installing air conditioner compressor
    95
  • 5.5 Repairing Sanden SD6 V12 air conditioning system magnetic coupling N25
    104
  • 5.6 Removing and installing Sanden SD6 V12 air conditioning system magnetic coupling N25
    107
  • 5.8 Removing and installing Sanden SD7 B10 air conditioning system magnetic coupling N25
    113
  • 6.1 Tools
    115
  • 6.2 Repairing components in refrigerant circuit
    115
  • 6.3 Removing extraction and charging valve, low pressure side
    118
  • 6.4 Removing extraction and charging valve, high pressure side
    118
  • 6.5 Tasks of receiver with dryer bag
    119
  • 6.6 Removing expansion valve
    119
  • 6.7 Removing and installing condenser
    121
  • 6.8 Dismantling and assembling evaporator housing
    122
  • 7.1 Tools
    125
  • 7.2 Renewing refrigerant circuit components
    125
  • 7.3 Removing extraction and charging valve, low pressure side
    127
  • 7.4 Removing extraction and charging valve, high pressure side
    128
  • 7.5 Tasks of receiver with dryer bag
    129
  • 7.6 Quick release coupling
    129
  • 7.7 Checking high pressure sensor G65
    132
  • 7.8 Removing and installing heater and air conditioner unit
    135
  • 7.9 Dismantling and assembling evaporator housing
    138
  • 7.10 Expansion valve, function and removal
    139
  • 7.11 Removing and installing condenser
    142
  • 8 Capacities
    145
  • 8.1 Refrigerant R134a
    145
  • 8.2 Refrigerant oil
    145
Manufacturer's designation Heating, air conditioning
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Category Reparaturanleitung

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