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  • Examplepage for repair manual General body repairs, exterior
  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Polo

Original Volkswagen repair manual


17,13 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

4.096 KB

207 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body - front, Rear boot lid/tailgate, Tank flap unit, Central locking, Sliding/tilting roof with glass panel > 09.99, Fabric folding roof, Front bumper >09.99, Flush bonded windows, Protective strips, Removing and installing wheel housing liner and Rear view mirror 10.99 >. Show more
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Repair manual Polo General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body front
    1
  • 1 Body - front
    1
  • 1.1 Body - front
    1
  • 1.2 Body - front > 09.99
    1
  • 1.3 Removing and installing lock carrier with attachments
    1
  • 1.4 Removing and installing skirt
    3
  • 1.5 Removing and installing front wing
    4
  • 2 Body, front 10.99 >
    6
  • 2.1 Body, front 10.99 >
    6
  • 2.2 Tools
    6
  • 2.3 Lock carrier with attachments - Assembly overview
    7
  • 2.4 Removing and installing lock carrier with attachments
    8
  • 2.5 Lock carrier - service position
    10
  • 2.6 Front wing - Assembly overview
    11
  • 2.7 Wing dimensions
    13
  • 2.8 Noise insulation (petrol engine) - Assembly overview
    14
  • 2.9 Noise insulation (Diesel engine) - Assembly overview
    15
  • Bonnet, Flaps
    16
  • 1 Bonnet
    16
  • 1.1 Bonnet
    16
  • 1.2 Assembly overview
    16
  • 1.3 Removing and installing bonnet 10.99 >
    18
  • 1.4 Removing gas strut
    19
  • 1.5 Releasing gas from strut
    20
  • 1.6 Adjusting bonnet
    20
  • 1.7 Removing and installing bonnet lock cable
    21
  • 1.8 Removing and installing bonnet lock
    23
  • 2 Rear boot lid/tailgate
    23
  • 2.1 Rear boot lid/tailgate
    23
  • 2.2 Tools
    23
  • 2.3 Removing gas strut
    24
  • 2.4 Releasing gas from strut
    25
  • 2.5 Adjusting boot lid/tailgate
    25
  • 2.6 Removing and installing tailgate/boot lid lock
    27
  • 2.7 Removing and installing lock cylinder
    29
  • 2.8 Maintaining common key locking
    32
  • 3 Tank flap unit
    32
  • 3.1 Tank flap unit
    32
  • 3.2 Tools
    32
  • 3.3 Assembly overview
    33
  • 3.4 Removing and installing tank flap unit
    34
  • 3.5 Dismantling and assembling tank flap unit
    36
  • Front doors/Door components/Central locking system
    38
  • 1 Doors front
    38
  • 1.1 Doors front
    38
  • 1.2 Tools
    38
  • 1.3 Assembly overview
    39
  • 1.4 Removing and installing door
    42
  • 1.5 Adjusting door
    42
  • 1.6 Front door 09.96 >
    43
  • 1.7 Removing and installing front door 09.96 >
    46
  • 1.8 Adjusting front door 09.96 >
    46
  • 1.9 Driver's door of postal vehicles
    47
  • 1.10 Door lock - Assembly overview
    49
  • 1.11 Removing and installing door lock
    50
  • 1.12 Removing inner release handle
    52
  • 1.13 Door handle - Assembly overview
    52
  • 1.14 Removing and installing door handle
    54
  • 1.15 Maintaining common key locking
    56
  • 1.16 Door handle with inner profile key - Assembly overview
    57
  • 1.17 Removing and installing lock cylinder with inner profile key
    59
  • 1.18 Door seals
    63
  • 1.19 Removing and installing door inner seal
    64
  • 2 Central locking
    65
  • 2.1 Central locking
    65
  • 2.2 Assembly overview
    65
  • 2.3 New coupling and junction piece for pipe connector
    68
  • 2.4 Removing and installing bi-pressure pump
    68
  • 2.5 Removing and installing tank flap positioning element
    69
  • 2.6 Removing and installing front door positioning element
    69
  • 2.7 Removing and installing rear door lock positioning element
    71
  • 2.8 Removing and installing boot lid/tailgate positioning element
    72
  • 2.9 Activating individual door opening of central locking system
    72
  • 2.10 Functional check of central locking
    73
  • 2.11 Functional check of central locking with radio remote control
    73
  • 2.12 Matching ignition keys to radio wave remote control
    74
  • Rear doors/Door components
    75
  • 1 Rear door
    75
  • 1.1 Rear door
    75
  • 1.2 Tools
    75
  • 1.3 Assembly overview
    76
  • 1.4 Removing and installing door
    79
  • 1.5 Rear door 09.96 >
    80
  • 1.6 Removing and installing rear door 09.96 >
    83
  • 1.7 Adjusting door
    84
  • 1.8 Door lock - Assembly overview
    85
  • 1.9 Removing and installing door lock
    86
  • 1.10 Removing inner release handle
    88
  • 1.11 Door handle - Assembly overview
    89
  • 1.12 Removing and installing door handle
    90
  • 1.13 Door seals
    91
  • 1.14 Removing and installing door inner seal
    92
  • Sliding/tilting roof
    93
  • 1 Sliding/tilting roof with glass panel > 09.99
    93
  • 1.1 Sliding/tilting roof with glass panel > 09.99
    93
  • 1.2 Sliding/tilting roof with glass panel - Assembly overview
    93
  • 1.3 Removing sliding/tilting roof glass panel
    97
  • 1.4 Adjusting panel seal
    97
  • 1.5 Installing sliding/tilting roof glass panel
    98
  • 1.6 Removing sliding headlining
    98
  • 1.7 Installing sliding headlining
    99
  • 1.8 Checking parallel running
    99
  • 1.9 Adjusting parallel running
    99
  • 1.10 Adjusting height of sliding/tilting roof glass panel
    100
  • 1.11 Removing and installing carrier unit
    101
  • 1.12 Setting "Zero position" on sliding/tilting roof drive
    103
  • 1.13 Cleaning water drain hoses
    104
  • 1.14 Sliding/tilting sunroof with glass panel 10.99 >
    106
  • 1.15 Function
    106
  • 1.16 Sliding/tilting roof with glass panel - Assembly overview
    107
  • 1.17 Removing sliding/tilting sunroof glass panel
    111
  • 1.18 Installing sliding/tilting sunroof glass panel
    111
  • 1.19 Sliding/tilting roof glass panel (height adjustment)
    112
  • 1.20 Adjusting panel seal
    113
  • 1.21 Renewing panel seal
    114
  • 1.22 Removing wind deflector
    115
  • 1.23 Removing and installing sliding headlining
    115
  • 1.24 Removing sliding/tilting sunroof preselector switch
    116
  • 1.25 Removing drive for sliding/tilting sunroof
    117
  • 1.26 Adjusting drive for sliding/tilting sunroof ("0" position)
    117
  • 1.27 Checking parallel running
    117
  • 1.28 Adjusting parallel running
    118
  • 1.29 Removing coulisse guide
    119
  • 1.30 Removing and installing carrier unit
    120
  • 1.31 Removing guide and cable
    122
  • 1.32 Cleaning water drain hoses
    124
  • 2 Fabric folding roof
    126
  • 2.1 Fabric folding roof
    126
  • 2.2 Fabric folding roof assembly overview
    126
  • 2.3 Removing and installing fabric folding roof complete
    130
  • 2.4 Removing and installing folding roof with cover and trim panel
    130
  • 2.5 Renewing fabric folding roof cover or trim panel
    133
  • 2.6 Tensioning fabric folding roof
    134
  • 2.7 Checking parallel running
    135
  • 2.8 Adjusting parallel running
    135
  • 2.9 Renewing roof spoiler
    135
  • Bumpers
    137
  • 1 Front bumper >09.99
    137
  • 1.1 Front bumper >09.99
    137
  • 1.2 Assembly overview
    137
  • 2 Front bumper 10.99 >
    140
  • 2.1 Front bumper 10.99 >
    140
  • 2.2 Bumper cover - Assembly overview
    140
  • 2.3 Removing and installing bumper cover
    143
  • 2.4 Bumper carrier - Assembly overview
    144
  • 3 Rear bumper
    145
  • 3.1 Rear bumper
    145
  • 3.2 Rear bumper > 09.99
    145
  • 3.3 Assembly overview
    145
  • 4 Rear bumper 10.99 >
    147
  • 4.1 Rear bumper 10.99 >
    147
  • 4.2 Bumper cover - Assembly overview
    147
  • 4.3 Removing and installing bumper cover
    149
  • 4.4 Bumper carrier - Assembly overview
    150
  • Glazing
    152
  • 1 Flush bonded windows
    152
  • 1.1 Flush bonded windows
    152
  • 1.2 Tools
    152
  • 1.3 Materials
    153
  • 1.4 Windscreen - Assembly overview
    154
  • 1.5 Removing and installing plenum chamber trim
    156
  • 1.6 Removing windscreen
    158
  • 1.7 Installing windscreen
    159
  • 1.8 Side window - Assembly overview
    160
  • 1.9 Removing undamaged side window
    160
  • 1.10 Removing broken side window
    162
  • 1.11 Installing side window
    162
  • 1.12 Rear window - Assembly overview
    163
  • 1.13 Removing undamaged rear window
    163
  • 1.14 Removing broken rear window
    165
  • 1.15 Installing rear window
    165
  • 1.16 Preparing old undamaged window for glazing
    166
  • 1.17 Preparing new window for glazing
    167
  • 1.18 Preparing body flange for glazing
    168
  • 1.19 Installation instructions
    169
  • 1.20 Curing time
    169
  • 1.21 Touching up paint damage
    170
  • 1.22 Cleaning off surplus adhesive sealing material
    170
  • 2 Door windows
    171
  • 2.1 Door windows
    171
  • 2.2 Front door window - Assembly overview
    171
  • 2.3 Removing and installing window slot seal
    172
  • 2.4 Removing door window
    173
  • 2.5 Adjusting door window
    174
  • 2.6 Removing and installing window lifter
    174
  • 2.7 Servicing electric window lifters
    175
  • 2.8 Rear door window - Assembly overview
    178
  • 2.9 Removing and installing door window
    179
  • 2.10 Fitting door window to window lifter
    181
  • 2.11 Removing and installing window lifters
    181
  • 2.12 Removing and installing triangular window
    183
  • Exterior equipment
    184
  • 1 Roof moulding >09.99
    184
  • 1.1 Roof moulding >09.99
    184
  • 1.2 Removing and installing moulding for roof
    184
  • 1.3 Removing and installing roof moulding for door
    185
  • 2 Trim >09.99
    186
  • 2.1 Trim >09.99
    186
  • 2.2 Removing and installing radiator grille with trim frame
    186
  • 3 Protective strips
    188
  • 3.1 Protective strips
    188
  • 3.2 Renewing side protective strips
    188
  • 4 Removing and installing wheel housing liner
    190
  • 4.1 Removing and installing wheel housing liner
    190
  • 5 Rear view mirror >09.99
    191
  • 5.1 Rear view mirror >09.99
    191
  • 5.2 Tools
    191
  • 5.3 Assembly overview
    192
  • 6 Rear view mirror 10.99 >
    194
  • 6.1 Rear view mirror 10.99 >
    194
  • 6.2 Removing mirror housing
    194
  • 7 Spoiler >09.99
    195
  • 7.1 Spoiler >09.99
    195
  • 7.2 Removing and installing front spoiler
    195
  • 8 Rear spoiler
    196
  • 8.1 Rear spoiler
    196
  • 8.2 Tools
    196
  • 8.3 Rear spoiler
    197
  • 8.4 Assembly overview
    197
  • 8.5 Removing and installing rear spoiler 10.99 >
    198
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Category Reparaturanleitung

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