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Electrical system

For Polo

Original Volkswagen repair manual


19,15 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.785 KB

235 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Removing and installing alternator with ribbed belt, Dash panel insert for vehicles > 1997, Windscreen wiper system, Headlight, Front turn signals, Immobilizer and Interior lights and switches. Show more
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Repair manual Polo Electrical system PDF download has the following content:

Chapter overview

  • Starter, Current supply
    1
  • 1 Battery
    1
  • 1.1 Battery
    1
  • 1.2 Battery contents list
    1
  • 1.3 Fundamentals for batteries
    1
  • 1.4 Battery handling instructions
    2
  • 1.5 Batteries with condition indicator
    3
  • 1.6 Visual check
    4
  • 1.7 Checking electrolyte level (batteries with condition indicator)
    4
  • 1.8 Batteries without condition indicator
    5
  • 1.9 Checking electrolyte level
    6
  • 1.10 Checking specific gravity
    8
  • 1.11 Battery discharge (load) test
    10
  • 1.12 Battery charging
    11
  • 1.13 Removing and installing battery
    12
  • 1.14 Explanation of central gas venting
    17
  • 2 Starter
    18
  • 2.1 Starter
    18
  • 2.2 Removing and installing starter (petrol engine)
    18
  • 2.3 Removing and installing starter (diesel engine)
    21
  • 3 Removing and installing alternator with ribbed belt
    22
  • 3.1 Removing and installing alternator with ribbed belt
    22
  • 3.2 4-cylinder fuel injection engine with basic belt drive, vehicles > 04.99
    23
  • 3.3 4-cylinder fuel injection engine with basic belt drive, vehicles 05.99 >
    26
  • 3.4 4-cylinder fuel injection engine with power-assisted steering, vehicles > 04.99
    29
  • 3.5 4-cylinder fuel injection engine with power-assisted steering, vehicles 05.99 >
    32
  • 3.8 4-cyl. diesel engine, vehicles > 04.99
    43
  • 3.9 4-cyl. diesel engine vehicles 05.99 >
    45
  • 3.10 3-Cyl. Diesel engine
    47
  • 3.11 Ribbed belt drive
    49
  • 3.12 Checking V-belt
    51
  • 3.13 Checking ribbed belt
    52
  • 3.14 Removing and installing ribbed belt
    52
  • 3.15 Compact alternator with ribbed belt drive, vehicles >04.99
    56
  • 3.16 Checking alternator carbon brushes, vehicles >04.99
    57
  • 3.17 Removing and installing voltage regulator for alternator, vehicles > 04.99
    57
  • 3.18 Compact alternator with ribbed belt drive, vehicles 05.99 >
    58
  • 3.19 Checking alternator carbon brushes, vehicles 05.99 >
    58
  • 3.20 Removing and installing voltage regulator for alternator, vehicles 05.99 >
    59
  • 3.21 Replacing alternator ribbed belt pulley
    59
  • 3.22 Removing and installing ribbed belt pulley with freewheel
    60
  • Gauges, Instruments
    63
  • 1 Dash panel insert for vehicles > 1997
    63
  • 1.1 Dash panel insert for vehicles > 1997
    63
  • 1.2 Removing and installing dash panel insert
    63
  • 1.3 Renewing bulbs in dash panel insert (VDO)
    64
  • 1.4 Renewing bulbs in dash panel insert (MOTOMETER)
    67
  • 1.5 Dash panel insert (MOTOMETER) warning lamp symbols
    69
  • 1.6 Connector contact assignment on dash panel insert
    71
  • 1.7 Checking voltages and bulbs with test box V.A.G. 1598
    72
  • 2 Dash panel insert for vehicles 1998 >
    73
  • 2.1 Dash panel insert for vehicles 1998 >
    73
  • 2.2 Removing and installing dash panel insert
    73
  • 2.3 Dash panel insert, rear
    77
  • 2.4 Warning lamp symbols in dash panel insert
    80
  • 2.5 Connector contact assignment on dash panel insert
    83
  • 3 Dash panel insert for vehicles 10.99 >
    85
  • 3.1 Dash panel insert for vehicles 10.99 >
    85
  • 3.2 Removing and installing dash panel insert
    85
  • 3.3 Dash panel insert, rear, vehicles 10.99 >
    87
  • 3.4 Warning lamp symbols in dash panel insert (apart from Polo GTI)
    89
  • 3.5 Description of display instruments (apart from Polo GTI)
    91
  • 3.6 Warning lamp symbols in dash panel insert (only Polo GTI)
    93
  • 3.7 Description of display instruments (only Polo GTI)
    95
  • 3.8 Connector contact assignment on dash panel insert
    96
  • 4 Service interval display for vehicles > 1997
    97
  • 4.1 Service interval display for vehicles > 1997
    97
  • 4.2 Zeroing service interval display
    98
  • 4.3 Flexible service interval display
    98
  • 4.4 Zeroing flexible service interval display
    99
  • 4.5 Entering service interval data
    99
  • 5 Service interval display for vehicles 1998 >09.99
    101
  • 5.1 Service interval display for vehicles 1998 >09.99
    101
  • 5.2 Resetting service interval display
    102
  • 6 Service interval display for vehicles 10.99 >
    103
  • 6.1 Service interval display for vehicles 10.99 >
    103
  • 6.2 Resetting service interval display
    104
  • Windscreen wipe and wash system
    106
  • 1 Windscreen wiper system
    106
  • 1.1 Windscreen wiper system
    106
  • 1.2 Removing and installing windscreen washer system, vehicles > 09.99
    106
  • 1.3 Removing and installing windscreen wiper system, vehicles 10.99 >
    109
  • 1.4 Removing and installing wiper blade rubber
    114
  • 2 Windscreen washer system
    115
  • 2.1 Windscreen washer system
    115
  • 2.2 Assembly overview: Windscreen washer system, vehicles > 09.99
    115
  • 2.3 Assembly overview: Windscreen washer system, vehicles 10.99 >
    117
  • 2.4 Adjusting windscreen washer system jets
    118
  • 2.5 Renewing windscreen washer system jets, vehicles 10.99 >
    119
  • 2.6 Removing windscreen washer system reservoir, vehicles 10.99 >
    120
  • 3 Rear window wipe/wash system
    120
  • 3.1 Rear window wipe/wash system
    120
  • 3.2 Assembly overview: Rear wipe and wash system, vehicles >09.99
    121
  • 3.3 Assembly overview: Rear window wipe and wash system, vehicles 10.99 >
    123
  • 3.4 Adjusting rear window wiper rest position, vehicles > 09.99
    125
  • 3.5 Adjusting rear window wiper rest position, vehicles 10.99 >
    125
  • 3.6 Adjusting washer jets
    126
  • 3.7 Renewing washer jet, vehicles 10.99 >
    127
  • 3.8 Removing rear window wiper, vehicles 10.99 >
    127
  • 4 Headlight washer system
    129
  • 4.1 Headlight washer system
    129
  • 4.2 Assembly overview: Headlight washer system, vehicles > 09.99
    129
  • 4.3 Assembly overview: Headlight washer system, vehicles 10.99 >
    131
  • 4.4 Adjusting washer jets, vehicles > 09.99
    133
  • 4.5 Adjusting washer jets, vehicles 10.99 >
    133
  • 4.6 Removing and installing spray jet retainer, vehicles 10.99 >
    134
  • 4.7 Removing and installing washer jet lift cylinder, vehicles 10.99 >
    135
  • 4.8 Removing headlight washer system reservoir, vehicles 10.99 >
    135
  • Lights, Lamps, Switches - exterior
    137
  • 1 Headlight
    137
  • 1.1 Headlight
    137
  • 1.2 Assembly overview: Headlight, vehicles > 09.99
    137
  • 1.3 Assembly overview: Headlight, vehicles 10.99 >
    139
  • 1.4 Assembly overview: Headlights with gas discharge bulbs, vehicles 10.99 >
    141
  • 1.5 Adjusting headlight, vehicles > 09.99
    143
  • 1.6 Adjusting headlights, vehicles 10.99 >
    144
  • 1.7 Removing and installing headlights, vehicles >09.99
    145
  • 1.8 Removing and installing headlights, vehicles 10.99 >
    145
  • 1.9 Replacing headlight bulb, vehicles > 09.99
    146
  • 1.10 Replacing headlight bulb, vehicles 10.99 >
    147
  • 1.11 Replacing headlight bulb with gas discharge
    149
  • 1.12 Removing and installing headlight range control positioning motor, vehicles 10.99 >
    152
  • 1.14 Removing and installing gas discharge bulb control unit
    155
  • 2 Front fog lights
    157
  • 2.1 Front fog lights
    157
  • 2.2 Removing and installing front fog lights, vehicles >09.99
    157
  • 2.3 Removing and installing fog lights, vehicles 10.99 >
    158
  • 2.4 Removing and installing foglight bulb, vehicles >09.99
    159
  • 2.5 Removing and installing fog light bulb, vehicles 10.99 >
    160
  • 3 Front turn signals
    161
  • 3.1 Front turn signals
    161
  • 3.2 Removing and installing front turn signals, vehicles > 09.99
    161
  • 3.3 Removing and installing front turn signal, vehicles 10.99 >
    162
  • 3.4 Replacing turn signal bulb, vehicles > 09.99
    163
  • 3.5 Replacing turn signal bulb, vehicles 10.99 >
    164
  • 4 Side mounted turn signals
    164
  • 4.1 Side mounted turn signals
    164
  • 4.2 Removing and installing side mounted turn signals
    164
  • 5 Tail lights
    165
  • 5.1 Tail lights
    165
  • 5.2 Assembly overview: Tail light, vehicles >09.99
    166
  • 5.3 Assembly overview: Tail light, vehicles 10.99 >
    167
  • 5.4 Removing and installing tail light, vehicles >09.99
    168
  • 5.5 Removing and installing tail light, vehicles 10.99 >
    169
  • 5.6 Removing and installing tail light bulb holder, vehicles > 09.99
    170
  • 5.7 Removing and installing tail light bulb holder, vehicles 10.99 >
    171
  • 6 Additional brake light
    172
  • 6.1 Additional brake light
    172
  • 6.2 Assembly overview, vehicles >09.99
    172
  • 6.3 Removing and installing additional brake light, vehicles > 09.99
    173
  • 6.4 Removing and installing additional brake light, vehicles 10.99 >
    173
  • 6.5 Removing and installing additional brake light, Polo GTI 10.99 >
    175
  • 7 Number plate lights
    176
  • 7.1 Number plate lights
    176
  • 7.2 Removing and installing number plate light, vehicles > 09.99
    176
  • 7.3 Removing and installing number plate light, vehicles 10.99 >
    177
  • 8 Steering column switch and starter/ignition switch
    178
  • 8.1 Steering column switch and starter/ignition switch
    178
  • 8.2 Assembly overview: Steering column, vehicles > 09.99
    178
  • 8.3 Assembly overview: Steering column, vehicles 10.99 >
    182
  • 8.4 Removing and installing steering column switch, vehicles > 09.99
    186
  • 8.5 Removing and installing steering column switch, vehicles 10.99 >
    187
  • 8.6 Wiring connections on steering column switches
    190
  • 8.7 Removing and installing steering lock housing, vehicles > 09.99
    191
  • 8.8 Removing and installing steering lock housing, vehicles 10.99 >
    194
  • 8.9 Removing and installing lock cylinder, vehicles >09.99
    197
  • 8.10 Removing and installing lock cylinder, vehicles 10.99 >
    198
  • 8.11 Removing and installing ignition/starter switch
    199
  • 8.12 Connector pin assignment on steering column switch
    200
  • Lights, Lamps, Switches - interior
    201
  • 1 Immobilizer
    201
  • 1.1 Immobilizer
    201
  • 1.2 Assembly overview: Immobilizer, vehicles > 09.99
    201
  • 1.3 Assembly overview: Immobilizer, vehicles 10.99 >
    202
  • 1.4 Removing and installing immobilizer control unit, vehicles > 09.99
    202
  • 1.5 Removing and installing immobilizer control unit, vehicles 10.99 >
    203
  • 1.6 Removing and installing immobilizer reader coil -D2-, vehicles > 09.99
    204
  • 1.7 Removing and installing immobilizer reader coil -D2-, vehicles 10.99 >
    204
  • 1.8 Transponder
    204
  • 2 Interior lights and switches
    205
  • 2.1 Interior lights and switches
    205
  • 2.2 Removing and installing switches in dash panel, vehicles > 09.99
    205
  • 2.3 Removing and installing switches in dash panel, vehicles 10.99 >
    208
  • 2.4 Removing and installing lighting switch, vehicles > 09.99
    210
  • 2.5 Removing and installing lighting switch, vehicles 10.99 >
    210
  • 2.7 Removing and installing switches in centre of dash panel, vehicles > 09.99
    212
  • 2.8 Removing and installing switches in centre of dash panel, vehicles 10.99 >
    212
  • 2.9 Removing and installing hazard warning light switch -E3-, vehicles 10.99 >
    213
  • 2.10 Removing and installing interior light, vehicles 10.99 >
    214
  • 2.12 Removing and installing window lifter switch, vehicles 10.99 >
    215
  • 2.14 Removing and installing door contact switch, vehicles 10.99 >
    217
  • Wiring
    218
  • 1 Removing and installing relay plate, coupling station and fuse holder
    218
  • 1.1 Removing and installing relay plate, coupling station and fuse holder
    218
  • 1.2 Removing and installing relay plate, vehicles > 1997
    218
  • 1.3 Removing and installing multi-pin plug behind relay plate, vehicles > 1997
    219
  • 1.4 Removing and installing fuse holder and relay carrier, vehicles 1998 >09.99
    220
  • 1.6 Removing and installing fuse holder in front left footwell, vehicles 1998 >09.99
    220
  • 1.7 Removing and installing relay plate, vehicles 10.99 >
    221
  • 1.8 Removing and installing multi-pin plug below relay plate, vehicles 10.99 >
    224
  • 1.9 Removing and installing fuse holder in front left footwell, vehicles 10.99 >
    225
  • 2 Wiring harness and connector repairs
    228
  • 2.1 Wiring harness and connector repairs
    228
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Category Reparaturanleitung

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