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Chemicals Manual

For FOX / Gol / Polo / Sedan / Kombi / Parati / Saveiro / Quantum / Santana / Transporter T2 / ...

Original Volkswagen repair manual


14,36 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.396 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Introduction, List of Suppliers, Application guide, Repair Group 10 - Cylinders, cylinder block, support, protector and Repair Group - 66 - External equipment. Show more
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Repair manual Chemicals Manual PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Introduction
    1
  • 2 List of Suppliers
    2
  • 2.1 3M do Brasil
    2
  • 2.2 Alba Adesivos Ind. Com. Ltda
    2
  • 2.3 Brascola Ltda
    2
  • 2.4 Castrol Brasil Ltda
    2
  • 2.5 Cia Brasileira de Petróleo Ipiranga
    2
  • 2.6 Chevron Brasil S/A
    2
  • 2.7 Colauto - Adesivos e Massas Ltda
    2
  • 2.8 Cremer S.A. Prod. Têxteis e Cirúrgicos
    2
  • 2.9 Dow Corning do Brasil Ltda
    2
  • 2.10 Dow Automotive System
    2
  • 2.11 Du Pont S/A
    2
  • 2.12 Elf Lubrificantes do Brasil
    2
  • 2.13 Esso Brasileira de Petróleo Ltda
    2
  • 2.14 Formiquímica Com. e Repres. de Produtos Químicos Ltda
    2
  • 2.15 Gratec System Indústria de Produtos Químicos Ltda
    2
  • 2.16 Henkel do Brasil Ltda
    2
  • 2.17 Klüber Lubrification Lubrificantes Especiais Ltda
    3
  • 2.18 Loctite Brasil Ltda
    3
  • 2.19 Lumobrás Imp. Com. Ind. Ltda
    3
  • 2.20 ExxonMobil do Brasil Ind. Com. Ltda
    3
  • 2.21 Motul Synthetic Lubricants
    3
  • 2.22 Nippondenso Compressores Ltda
    3
  • 2.23 Pentosin do Brasil Ltda
    3
  • 2.24 Petrobras Distr. S/A
    3
  • 2.25 Promax Prod. Máximos S/A Indústria e Comércio
    3
  • 2.26 Repsol - YPF S.A. Divisão Lubrificantes Brasil
    3
  • 2.27 Quaker Chemical Industria e Comércio Ltda
    3
  • 2.28 Shell Brasil S/A
    3
  • 2.29 Sika S/A
    3
  • 2.30 Solplás - Ind. de Plásticos Ltda
    3
  • 2.31 Solvay Química
    3
  • 2.32 Three Bond do Brasil Ind. e Com. Ltda
    3
  • 2.33 Total Lubrificantes Brasil Ltda
    4
  • 2.34 Tutela Lubrificantes S/A
    4
  • 2.35 Valvoline Lubrificantes Internacionais Ltda
    4
  • 3 List of authorized products
    5
  • 3.1 Assembly Adhesive
    5
  • 3.2 Resin adhesive
    5
  • 3.3 Polyurethane-based sealing adhesive
    5
  • 3.4 Adhesive for sealing gaskets
    5
  • 3.5 Adhesive for packings and linings
    5
  • 3.6 Polyurethane adhesive
    5
  • 3.7 Body adhesive (Polyurethane)
    5
  • 3.8 Resin adhesive
    5
  • 3.9 Sealing adhesives for engines
    5
  • 3.10 High-resistance locking adhesive
    6
  • 3.11 Low viscosity lock adhesive
    6
  • 3.12 Locking adhesive
    6
  • 3.13 Locking adhesive for mechanical seals
    6
  • 3.14 Metal-glass adhesive
    6
  • 3.15 Sealing adhesive
    6
  • 3.16 2-component adhesive
    6
  • 3.17 Universal adhesive
    6
  • 3.18 Additives for coolants - G11
    6
  • 3.19 Additives for coolants - G13
    7
  • 3.20 Activating agent for pre-laminated glass
    7
  • 3.21 Silicone rubber
    7
  • 3.22 Filling and acoustic isolation foam
    7
  • 3.23 Polyurethane adhesive tape
    7
  • 3.24 Cotton tape
    7
  • 3.25 Self-adhesive PVC tape
    7
  • 3.26 Transferable adhesive tape
    7
  • 3.27 Sealing tape
    7
  • 3.28 Double-sided adhesive tape
    8
  • 3.29 Double-sided acrylic foam adhesive tape
    8
  • 3.30 Medium density double-sided adhesive tape
    8
  • 3.31 Hydraulic brake fluid (DOT 4)
    8
  • 3.32 Automatic transmission fluid
    8
  • 3.33 Refrigerant gas - R134a
    8
  • 3.34 Multi-purpose grease
    8
  • 3.35 Semi-fluid grease
    8
  • 3.36 Multi-purpose grease
    8
  • 3.37 Lubrication paste
    9
  • 3.38 Lubricating grease
    9
  • 3.39 Complex grease
    9
  • 3.40 Graphite grease
    9
  • 3.41 Grease for front wheel cylinder support guide pin
    9
  • 3.42 Grease for gearbox side seals
    9
  • 3.43 Grease for electrical contacts
    9
  • 3.44 Polyurea grease
    9
  • 3.45 High temperature grease
    9
  • 3.46 Temperature resistant grease
    10
  • 3.47 Lubricating grease
    10
  • 3.48 Silicone based grease
    10
  • 3.49 Windscreen adhesive set
    10
  • 3.50 Lithium-based lubricant paste
    10
  • 3.51 Adhesive paste and grey sealant
    10
  • 3.52 Adhesive material for glass
    10
  • 3.53 Silicone paste
    10
  • 3.54 Mouldable paste for caulking
    10
  • 3.55 Lubricating paste for high temperatures
    10
  • 3.56 Lubricating paste for constant velocity joints
    11
  • 3.57 Sealing compound
    11
  • 3.58 Sealing compound
    11
  • 3.59 Sealing paste
    11
  • 3.60 Sealing compound
    11
  • 3.61 Sealing compound
    11
  • 3.62 Sealing compound
    11
  • 3.63 Nyogel
    11
  • 3.64 Engine lubrication oil for Petrol, Ethanol engines- VW 501 01
    11
  • 3.65 Engine lubrication oil for Petrol, Ethanol, Totalflex engines- VW 502 00
    12
  • 3.66 Engine oil lubricant for Diesel engines - VW 505 00
    12
  • 3.67 Engine oil lubricant for Diesel engines - VW 507 00
    12
  • 3.68 Engine lubricant oil for Petrol and Totalflex engines - VW 508 88
    12
  • 3.69 Engine oil lubricant for Diesel engines - VW 509 99
    13
  • 3.71 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API-GL4
    13
  • 3.72 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.73 Oil for manual gearbox
    14
  • 3.74 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.75 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.76 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.77 Lubricating oil for power steering
    14
  • 3.78 Lubricating oil for automatic gearbox and power steering
    14
  • 3.79 Lubricating oil for the automatic gearbox differential - SAE 75W90
    14
  • 3.80 VW ATF oil for power steering
    15
  • 3.81 VW ATF oil for power steering
    15
  • 3.82 Oil for gear selection mechanism
    15
  • 3.83 Oil for air conditioning compressor - R134a
    15
  • 3.84 White lubricating grease
    15
  • 3.85 Moly grease
    15
  • 3.86 Molybdenum bisulphate lubricating grease
    15
  • 3.87 Copper grease
    15
  • 3.88 Silicon grease
    15
  • 3.89 High temperature paste
    15
  • 3.90 Primer
    16
  • 3.91 Glass primer
    16
  • 3.92 Adhesive remover
    16
  • 3.93 Silicone remover
    16
  • 3.94 Corrosive paste
    16
  • 3.95 Silicone sealant
    16
  • 3.96 Cleaning solution
    16
  • 3.97 Engine leak detection spray
    16
  • 3.98 Cylinder lubricating spray
    16
  • 3.99 Silicone adhesive for sealing
    16
  • 3.100 Mixing tube
    16
  • 3.101 Liquid sealant
    17
  • 3.102 Silicone sealant for engines
    17
  • 3.103 Sealant for exhaust connections
    17
  • 4 Work Instructions for Handling Chemicals
    18
  • 4.1 General considerations
    18
  • 5 Application guide
    23
  • 5.1 Application guide
    23
  • 6 Repair Group 10 - Cylinders, cylinder block, support, protector
    31
  • 6.1 Cylinder base gasket - lubricate
    31
  • 6.2 Engine housing - seal
    32
  • 6.3 Engine housing plugs - fasten
    33
  • 6.4 Cylinder block plugs - fasten
    34
  • 7 Repair Group 13 - Crankshaft group
    35
  • 7.1 Crankshaft needle bearing
    35
  • 7.2 Needle bearing of the fastening hollow screw for the flywheel
    36
  • 7.3 Flywheel fastening screw - lock
    37
  • 8 Repair Group 15 - Cylinder head, valve gear
    38
  • 8.1 Intermediate shaft seal - lubricate for assembly
    38
  • 8.2 Camshaft valve bearing cover (1st and 5th) - Seal
    39
  • 8.3 Cylinder head sealing gasket - glue
    40
  • 8.5 Cylinder head cover - seal
    42
  • 8.6 Cylinder head cover - seal
    43
  • 8.7 Cylinder head cover - seal
    44
  • 9 Repair Group 17 - Lubrication system
    45
  • 9.1 Engine crankcase - Fill / top up oil level
    45
  • 9.3 Engine crankcase - seal
    47
  • 10 Repair Group 19 - Cooling system
    48
  • 10.1 G11 cooling system - fill / adjust additive proportion
    48
  • 10.2 G13 cooling system - fill / adjust additive proportion
    49
  • 11 Repair Group 20 - Supply system - tank, fuel pump
    50
  • 11.1 Accelerator pedal shaft - lubricate
    50
  • 11.2 Accelerator pedal fastening - lubricate
    51
  • 11.3 Accelerator cable and cable end - accelerator pedal fastening - lubricate
    52
  • 12 Repair Group 26 - Exhaust system
    53
  • 12.1 Exhaust connection - seal
    53
  • 13 Repair Group - 28 - Ignition system, pre-ignition system
    54
  • 13.1 Ignition coils with final power stage - lubricate
    54
  • 14 Repair Group 30 - Clutch - control system
    55
  • 14.1 Clutch pedal bung - lubricate
    55
  • 14.2 Clutch control cable - lubricate
    56
  • 14.3 Clutch fork, contact with bearing - lubricate
    57
  • 14.4 Clutch fork bungs - lubricate
    58
  • 14.5 Wing nut for clutch control cable adjustment - lubricate
    59
  • 14.6 Sealing ring for the de-clutch bearing guide - lubricate for assembly
    60
  • 14.7 Clutch cable - lubricate
    61
  • 14.8 Clutch fork and clutch actuating lever - lubricate
    62
  • 14.9 Clutch pedal fastening - lubricate
    63
  • 14.10 Clutch actuating lever - lubricate
    64
  • 14.11 Input shaft splines - lubricate
    65
  • 14.12 Clutch pedal / clutch pedal bung - lubricate
    66
  • 14.13 Pedal support - seal
    67
  • 14.15 Fastening flange for clutch slave cylinder - seal
    69
  • 15 Repair Group - 34 - Drive, housing
    70
  • 15.1 Linkage rod, front/rear section - lubricate
    70
  • 15.2 Gear lever bearing
    71
  • 15.3 Manual gearbox - Fill / top up
    72
  • 15.4 Manual gearbox - Fill / top up level
    73
  • 15.5 Manual Gearbox - fill / top up level
    74
  • 15.6 Manual gearbox - Fill / top up
    75
  • 15.7 Manual Gearbox - fill / top up level
    76
  • 15.9 Gear lever guide plate - lubricate
    78
  • 15.10 Rubber shim for the clutch compartment cover - glue
    79
  • 15.11 Clutch compartment cover - seal
    80
  • 15.12 Linkage rod bellows for the gear lever assembly - fasten / seal
    81
  • 15.14 Gear lever handle - fasten
    83
  • 15.15 Fastening screw for the rear support of the gearbox cushion - seal
    84
  • 15.16 Gearbox cushion - lubricate
    85
  • 15.17 Gear selection mechanism - fill up
    86
  • 15.18 Electric connectors of the gear selection mechanism - apply Nyogel
    87
  • 16 Repair Group 35 - Gears and shafts
    88
  • 16.1 Input shaft splines - lubricate
    88
  • 16.2 Securing bolt of the 5th gear / synchronizing hub assembly - lock
    89
  • 17 Repair Group - 37 - Drive, housing
    90
  • 17.1 Planetary gear box (automatic gearbox) - fill / top up oil level
    90
  • 17.2 Planetary gear box (automatic gearbox) - fill / top up oil level
    91
  • 17.3 Planetary gear box (automatic gearbox) - fill / top up oil level
    92
  • 18 Repair Group - 39 - Gearbox shafts, differential
    93
  • 18.1 Gearbox side seals - lubricate
    93
  • 18.2 Planetary and satellite gears - lubricate for assembly
    94
  • 18.3 Automatic gearbox differential - top up oil level
    95
  • 18.4 Differential cover with gearbox housing - seal
    96
  • 19 Repair Group - 40 - Front suspension
    97
  • 19.1 Constant velocity joint spline - lubricate
    97
  • 19.2 Inner and outer constant velocity joint - lubricate
    98
  • 19.3 Front wheel bearing mounting - lubricate
    99
  • 19.4 Axle end - lubricate
    100
  • 20 Repair Group - 42 - Rear suspension
    107
  • 20.1 Inner and outer constant velocity joint - lubricate
    107
  • 20.2 Shaft end splines - lubricate
    108
  • 20.3 Rear torsion bar - lubricate
    109
  • 20.4 Rear wheel hub - lubricate
    110
  • 20.5 Rear wheel hub seal - lubricate
    111
  • 20.6 Rear wheel bearing - lubricate
    112
  • 21 Repair Group - 46 - Brakes - Mechanical systems
    113
  • 21.1 Rear wheel brake shoe ends - lubricate
    113
  • 21.2 Handbrake cable terminal - lubricate
    114
  • 21.3 Brake pedal safety pin - lubricate
    115
  • 21.4 Securing pin for the operating rod of the master cylinder plunger - lubricate
    116
  • 21.5 Securing pin of the handbrake lever - lubricate
    117
  • 21.6 Handbrake ratchet - lubricate
    118
  • 22 Repair Group - 47 - Brakes - Brake servo hydraulic system
    119
  • 22.1 Brake system - fill / top up
    119
  • 22.3 Fastening screw for the front disc brake cylinder housing - lock
    121
  • 23 Repair Group - 48 - Steering
    122
  • 23.1 Power steering oil reservoir - Fill / top up oil level
    122
  • 23.2 Oil reservoir for the power steering system - fill / top up oil level
    123
  • 23.3 Steering box - Fill / top up level
    124
  • 23.4 Steering box mechanism - lubricate
    125
  • 23.5 Adapter (sleeve) for the upper steering shaft - lock
    126
  • 24 Repair Group - 53 - Body - Rear section
    127
  • 24.1 Bucket sealing membrane - glue
    127
  • 24.2 Rear side panel - protect the paint
    128
  • 25 Repair Group - 55 - Covers
    129
  • 25.1 Bucket protective cover longitudinal member - glue the finishing
    129
  • 25.2 Lower latch of the bonnet - lubricate
    130
  • 25.3 Damper eyelet for the rear cover - lubricate
    131
  • 26 Repair Group - 57 - Front doors / components / central lock
    132
  • 26.1 Front door lock - lubricate
    132
  • 26.2 Lock drive rod - lubricate
    133
  • 26.3 Noise insulation for lock operating rod - glue
    134
  • 26.4 Inner door seal - glue
    135
  • 27 Repair Group - 58 - Rear doors / components
    136
  • 27.1 Rear door lock - lubricate
    136
  • 27.2 Side door lock - lubricate
    137
  • 28 Repair Group - 64 - Windscreens, windows, window mechanism
    138
  • 28.1 Door window activation mechanism - lubricate
    138
  • 28.2 Vent window latch - lubricate
    139
  • 28.3 Front door window support - lubricate
    140
  • 28.4 Front door window activation mechanism - lubricate
    141
  • 28.5 Window crank fastening screw - lock
    142
  • 28.6 Windscreen, side window glass and rear window glass - glue
    143
  • 28.7 Windscreen, side window glass and rear window glass - seal
    144
  • 28.8 Glass - engrave chassis number
    145
  • 28.9 Front and rear door window guide groove - glue
    146
  • 28.10 Vent window - seal
    147
  • 29 Repair Group - 66 - External equipment
    148
  • 29.1 Roof rack fastening screws - lock
    148
  • 30 Repair Group - 68 - Internal equipment
    149
  • 30.1 Interior rearview mirror support - fasten
    149
  • 31 Repair Group - 70 - Lining/insulation
    150
  • 31.1 Door noise insulation - glue
    150
  • 31.2 Noise insulation on rear side panel - glue
    151
  • 31.3 Roof noise insulation - glue
    152
  • 31.4 Door sealing membrane - glue
    153
  • 32 Repair Group - 72 - Seat framework
    154
  • 32.1 Front seat central sliding guide - lubricate
    154
  • 32.2 Front seat side sliding guide - lubricate
    155
  • 33 Repair Group - 87 - Air conditioning
    156
  • 33.1 Air conditioning system - refill with gas
    156
  • 33.2 Air conditioning system - refill with oil
    157
  • 33.3 Air conditioning pressure switch - seal
    158
  • 34 Repair Group - 92 - Windscreen, rear window and headlight wiper and washer
    159
  • 34.1 Windscreen wiper operating rod - lubricate
    159
  • 35 Repair Group - 94 - Switches, lights, and external bulbs
    160
  • 35.1 Contact blade for turn signal switch
    160
  • 36 Repair Group - 97 - Cables and electrical harnesses
    161
  • 36.1 Gaskets for the plastic covers that cover the electric harnesses - seal
    161
Manufacturer's designation Chemicals Manual
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006)
Suitable car types 5Z1, 9A2, 5Z6, 5Y1, 5W5, 5X1, 9A4, 5X5, 5X9, 9B1, 5W9, 9A3, 5U1, 5U2, 7X, 3X
Category Reparaturanleitung

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3,76 €

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car part 1k8823301e Scharnier

1k8823301e

Scharnier

27,85 €

Details

Digijet-Einspritzanlage/ TSZ-H Zündanlage

Examplepage for repair manual Digijet-Einspritzanlage/ TSZ-H Zündanlage

For Polo / Polo Coupe / Polo Steilheck / Polo Stufenheck (1987 - 1994)

6,35 € Details

Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

Examplepage for repair manual Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

5,89 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

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Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
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