Name: Chemicals Manual
Brand: Volkswagen
SKU: CDG81526c687e81
Price: 14.36 EUR
Availability: InStock

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Repair manual Chemicals Manual PDF download has the following content:

Chapter overview

Technical data
1
1 Introduction
1
2 List of Suppliers
2
2.1 3M do Brasil
2
2.2 Alba Adesivos Ind. Com. Ltda
2
2.3 Brascola Ltda
2
2.4 Castrol Brasil Ltda
2
2.5 Cia Brasileira de Petróleo Ipiranga
2
2.6 Chevron Brasil S/A
2
2.7 Colauto - Adesivos e Massas Ltda
2
2.8 Cremer S.A. Prod. Têxteis e Cirúrgicos
2
2.9 Dow Corning do Brasil Ltda
2
2.10 Dow Automotive System
2
2.11 Du Pont S/A
2
2.12 Elf Lubrificantes do Brasil
2
2.13 Esso Brasileira de Petróleo Ltda
2
2.14 Formiquímica Com. e Repres. de Produtos Químicos Ltda
2
2.15 Gratec System Indústria de Produtos Químicos Ltda
2
2.16 Henkel do Brasil Ltda
2
2.17 Klüber Lubrification Lubrificantes Especiais Ltda
3
2.18 Loctite Brasil Ltda
3
2.19 Lumobrás Imp. Com. Ind. Ltda
3
2.20 ExxonMobil do Brasil Ind. Com. Ltda
3
2.21 Motul Synthetic Lubricants
3
2.22 Nippondenso Compressores Ltda
3
2.23 Pentosin do Brasil Ltda
3
2.24 Petrobras Distr. S/A
3
2.25 Promax Prod. Máximos S/A Indústria e Comércio
3
2.26 Repsol - YPF S.A. Divisão Lubrificantes Brasil
3
2.27 Quaker Chemical Industria e Comércio Ltda
3
2.28 Shell Brasil S/A
3
2.29 Sika S/A
3
2.30 Solplás - Ind. de Plásticos Ltda
3
2.31 Solvay Química
3
2.32 Three Bond do Brasil Ind. e Com. Ltda
3
2.33 Total Lubrificantes Brasil Ltda
4
2.34 Tutela Lubrificantes S/A
4
2.35 Valvoline Lubrificantes Internacionais Ltda
4
3 List of authorized products
5
3.1 Assembly Adhesive
5
3.2 Resin adhesive
5
3.3 Polyurethane-based sealing adhesive
5
3.4 Adhesive for sealing gaskets
5
3.5 Adhesive for packings and linings
5
3.6 Polyurethane adhesive
5
3.7 Body adhesive (Polyurethane)
5
3.8 Resin adhesive
5
3.9 Sealing adhesives for engines
5
3.10 High-resistance locking adhesive
6
3.11 Low viscosity lock adhesive
6
3.12 Locking adhesive
6
3.13 Locking adhesive for mechanical seals
6
3.14 Metal-glass adhesive
6
3.15 Sealing adhesive
6
3.16 2-component adhesive
6
3.17 Universal adhesive
6
3.18 Additives for coolants - G11
6
3.19 Additives for coolants - G13
7
3.20 Activating agent for pre-laminated glass
7
3.21 Silicone rubber
7
3.22 Filling and acoustic isolation foam
7
3.23 Polyurethane adhesive tape
7
3.24 Cotton tape
7
3.25 Self-adhesive PVC tape
7
3.26 Transferable adhesive tape
7
3.27 Sealing tape
7
3.28 Double-sided adhesive tape
8
3.29 Double-sided acrylic foam adhesive tape
8
3.30 Medium density double-sided adhesive tape
8
3.31 Hydraulic brake fluid (DOT 4)
8
3.32 Automatic transmission fluid
8
3.33 Refrigerant gas - R134a
8
3.34 Multi-purpose grease
8
3.35 Semi-fluid grease
8
3.36 Multi-purpose grease
8
3.37 Lubrication paste
9
3.38 Lubricating grease
9
3.39 Complex grease
9
3.40 Graphite grease
9
3.41 Grease for front wheel cylinder support guide pin
9
3.42 Grease for gearbox side seals
9
3.43 Grease for electrical contacts
9
3.44 Polyurea grease
9
3.45 High temperature grease
9
3.46 Temperature resistant grease
10
3.47 Lubricating grease
10
3.48 Silicone based grease
10
3.49 Windscreen adhesive set
10
3.50 Lithium-based lubricant paste
10
3.51 Adhesive paste and grey sealant
10
3.52 Adhesive material for glass
10
3.53 Silicone paste
10
3.54 Mouldable paste for caulking
10
3.55 Lubricating paste for high temperatures
10
3.56 Lubricating paste for constant velocity joints
11
3.57 Sealing compound
11
3.58 Sealing compound
11
3.59 Sealing paste
11
3.60 Sealing compound
11
3.61 Sealing compound
11
3.62 Sealing compound
11
3.63 Nyogel
11
3.64 Engine lubrication oil for Petrol, Ethanol engines- VW 501 01
11
3.65 Engine lubrication oil for Petrol, Ethanol, Totalflex engines- VW 502 00
12
3.66 Engine oil lubricant for Diesel engines - VW 505 00
12
3.67 Engine oil lubricant for Diesel engines - VW 507 00
12
3.68 Engine lubricant oil for Petrol and Totalflex engines - VW 508 88
12
3.69 Engine oil lubricant for Diesel engines - VW 509 99
13
3.71 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API-GL4
13
3.72 Lubricating oil for manual gearbox - SAE 75W90
14
3.73 Oil for manual gearbox
14
3.74 Lubricating oil for manual gearbox - SAE 75W90
14
3.75 Lubricating oil for manual gearbox - SAE 75W90
14
3.76 Lubricating oil for manual gearbox - SAE 75W90
14
3.77 Lubricating oil for power steering
14
3.78 Lubricating oil for automatic gearbox and power steering
14
3.79 Lubricating oil for the automatic gearbox differential - SAE 75W90
14
3.80 VW ATF oil for power steering
15
3.81 VW ATF oil for power steering
15
3.82 Oil for gear selection mechanism
15
3.83 Oil for air conditioning compressor - R134a
15
3.84 White lubricating grease
15
3.85 Moly grease
15
3.86 Molybdenum bisulphate lubricating grease
15
3.87 Copper grease
15
3.88 Silicon grease
15
3.89 High temperature paste
15
3.90 Primer
16
3.91 Glass primer
16
3.92 Adhesive remover
16
3.93 Silicone remover
16
3.94 Corrosive paste
16
3.95 Silicone sealant
16
3.96 Cleaning solution
16
3.97 Engine leak detection spray
16
3.98 Cylinder lubricating spray
16
3.99 Silicone adhesive for sealing
16
3.100 Mixing tube
16
3.101 Liquid sealant
17
3.102 Silicone sealant for engines
17
3.103 Sealant for exhaust connections
17
4 Work Instructions for Handling Chemicals
18
4.1 General considerations
18
5 Application guide
23
5.1 Application guide
23
6 Repair Group 10 - Cylinders, cylinder block, support, protector
31
6.1 Cylinder base gasket - lubricate
31
6.2 Engine housing - seal
32
6.3 Engine housing plugs - fasten
33
6.4 Cylinder block plugs - fasten
34
7 Repair Group 13 - Crankshaft group
35
7.1 Crankshaft needle bearing
35
7.2 Needle bearing of the fastening hollow screw for the flywheel
36
7.3 Flywheel fastening screw - lock
37
8 Repair Group 15 - Cylinder head, valve gear
38
8.1 Intermediate shaft seal - lubricate for assembly
38
8.2 Camshaft valve bearing cover (1st and 5th) - Seal
39
8.3 Cylinder head sealing gasket - glue
40
8.5 Cylinder head cover - seal
42
8.6 Cylinder head cover - seal
43
8.7 Cylinder head cover - seal
44
9 Repair Group 17 - Lubrication system
45
9.1 Engine crankcase - Fill / top up oil level
45
9.3 Engine crankcase - seal
47
10 Repair Group 19 - Cooling system
48
10.1 G11 cooling system - fill / adjust additive proportion
48
10.2 G13 cooling system - fill / adjust additive proportion
49
11 Repair Group 20 - Supply system - tank, fuel pump
50
11.1 Accelerator pedal shaft - lubricate
50
11.2 Accelerator pedal fastening - lubricate
51
11.3 Accelerator cable and cable end - accelerator pedal fastening - lubricate
52
12 Repair Group 26 - Exhaust system
53
12.1 Exhaust connection - seal
53
13 Repair Group - 28 - Ignition system, pre-ignition system
54
13.1 Ignition coils with final power stage - lubricate
54
14 Repair Group 30 - Clutch - control system
55
14.1 Clutch pedal bung - lubricate
55
14.2 Clutch control cable - lubricate
56
14.3 Clutch fork, contact with bearing - lubricate
57
14.4 Clutch fork bungs - lubricate
58
14.5 Wing nut for clutch control cable adjustment - lubricate
59
14.6 Sealing ring for the de-clutch bearing guide - lubricate for assembly
60
14.7 Clutch cable - lubricate
61
14.8 Clutch fork and clutch actuating lever - lubricate
62
14.9 Clutch pedal fastening - lubricate
63
14.10 Clutch actuating lever - lubricate
64
14.11 Input shaft splines - lubricate
65
14.12 Clutch pedal / clutch pedal bung - lubricate
66
14.13 Pedal support - seal
67
14.15 Fastening flange for clutch slave cylinder - seal
69
15 Repair Group - 34 - Drive, housing
70
15.1 Linkage rod, front/rear section - lubricate
70
15.2 Gear lever bearing
71
15.3 Manual gearbox - Fill / top up
72
15.4 Manual gearbox - Fill / top up level
73
15.5 Manual Gearbox - fill / top up level
74
15.6 Manual gearbox - Fill / top up
75
15.7 Manual Gearbox - fill / top up level
76
15.9 Gear lever guide plate - lubricate
78
15.10 Rubber shim for the clutch compartment cover - glue
79
15.11 Clutch compartment cover - seal
80
15.12 Linkage rod bellows for the gear lever assembly - fasten / seal
81
15.14 Gear lever handle - fasten
83
15.15 Fastening screw for the rear support of the gearbox cushion - seal
84
15.16 Gearbox cushion - lubricate
85
15.17 Gear selection mechanism - fill up
86
15.18 Electric connectors of the gear selection mechanism - apply Nyogel
87
16 Repair Group 35 - Gears and shafts
88
16.1 Input shaft splines - lubricate
88
16.2 Securing bolt of the 5th gear / synchronizing hub assembly - lock
89
17 Repair Group - 37 - Drive, housing
90
17.1 Planetary gear box (automatic gearbox) - fill / top up oil level
90
17.2 Planetary gear box (automatic gearbox) - fill / top up oil level
91
17.3 Planetary gear box (automatic gearbox) - fill / top up oil level
92
18 Repair Group - 39 - Gearbox shafts, differential
93
18.1 Gearbox side seals - lubricate
93
18.2 Planetary and satellite gears - lubricate for assembly
94
18.3 Automatic gearbox differential - top up oil level
95
18.4 Differential cover with gearbox housing - seal
96
19 Repair Group - 40 - Front suspension
97
19.1 Constant velocity joint spline - lubricate
97
19.2 Inner and outer constant velocity joint - lubricate
98
19.3 Front wheel bearing mounting - lubricate
99
19.4 Axle end - lubricate
100
20 Repair Group - 42 - Rear suspension
107
20.1 Inner and outer constant velocity joint - lubricate
107
20.2 Shaft end splines - lubricate
108
20.3 Rear torsion bar - lubricate
109
20.4 Rear wheel hub - lubricate
110
20.5 Rear wheel hub seal - lubricate
111
20.6 Rear wheel bearing - lubricate
112
21 Repair Group - 46 - Brakes - Mechanical systems
113
21.1 Rear wheel brake shoe ends - lubricate
113
21.2 Handbrake cable terminal - lubricate
114
21.3 Brake pedal safety pin - lubricate
115
21.4 Securing pin for the operating rod of the master cylinder plunger - lubricate
116
21.5 Securing pin of the handbrake lever - lubricate
117
21.6 Handbrake ratchet - lubricate
118
22 Repair Group - 47 - Brakes - Brake servo hydraulic system
119
22.1 Brake system - fill / top up
119
22.3 Fastening screw for the front disc brake cylinder housing - lock
121
23 Repair Group - 48 - Steering
122
23.1 Power steering oil reservoir - Fill / top up oil level
122
23.2 Oil reservoir for the power steering system - fill / top up oil level
123
23.3 Steering box - Fill / top up level
124
23.4 Steering box mechanism - lubricate
125
23.5 Adapter (sleeve) for the upper steering shaft - lock
126
24 Repair Group - 53 - Body - Rear section
127
24.1 Bucket sealing membrane - glue
127
24.2 Rear side panel - protect the paint
128
25 Repair Group - 55 - Covers
129
25.1 Bucket protective cover longitudinal member - glue the finishing
129
25.2 Lower latch of the bonnet - lubricate
130
25.3 Damper eyelet for the rear cover - lubricate
131
26 Repair Group - 57 - Front doors / components / central lock
132
26.1 Front door lock - lubricate
132
26.2 Lock drive rod - lubricate
133
26.3 Noise insulation for lock operating rod - glue
134
26.4 Inner door seal - glue
135
27 Repair Group - 58 - Rear doors / components
136
27.1 Rear door lock - lubricate
136
27.2 Side door lock - lubricate
137
28 Repair Group - 64 - Windscreens, windows, window mechanism
138
28.1 Door window activation mechanism - lubricate
138
28.2 Vent window latch - lubricate
139
28.3 Front door window support - lubricate
140
28.4 Front door window activation mechanism - lubricate
141
28.5 Window crank fastening screw - lock
142
28.6 Windscreen, side window glass and rear window glass - glue
143
28.7 Windscreen, side window glass and rear window glass - seal
144
28.8 Glass - engrave chassis number
145
28.9 Front and rear door window guide groove - glue
146
28.10 Vent window - seal
147
29 Repair Group - 66 - External equipment
148
29.1 Roof rack fastening screws - lock
148
30 Repair Group - 68 - Internal equipment
149
30.1 Interior rearview mirror support - fasten
149
31 Repair Group - 70 - Lining/insulation
150
31.1 Door noise insulation - glue
150
31.2 Noise insulation on rear side panel - glue
151
31.3 Roof noise insulation - glue
152
31.4 Door sealing membrane - glue
153
32 Repair Group - 72 - Seat framework
154
32.1 Front seat central sliding guide - lubricate
154
32.2 Front seat side sliding guide - lubricate
155
33 Repair Group - 87 - Air conditioning
156
33.1 Air conditioning system - refill with gas
156
33.2 Air conditioning system - refill with oil
157
33.3 Air conditioning pressure switch - seal
158
34 Repair Group - 92 - Windscreen, rear window and headlight wiper and washer
159
34.1 Windscreen wiper operating rod - lubricate
159
35 Repair Group - 94 - Switches, lights, and external bulbs
160
35.1 Contact blade for turn signal switch
160
36 Repair Group - 97 - Cables and electrical harnesses
161
36.1 Gaskets for the plastic covers that cover the electric harnesses - seal
161

Manufacturer's designation	Chemicals Manual
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006)
Suitable car types	5Z1, 9A2, 5Z6, 5Y1, 5W5, 5X1, 9A4, 5X5, 5X9, 9B1, 5W9, 9A3, 5U1, 5U2, 7X, 3X
Category	Reparaturanleitung

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