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  • Examplepage for repair manual 3 Brake systems

Brake systems

For FOX

Original Volkswagen repair manual


10,89 €7% VAT incl.

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Language: English

Digital PDF file

8.526 KB

121 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information on the Bosch 5.7 anti-lock braking system (ABS), Electrical/electronic components and installing locations, Hydraulic unit, brake servo/brake master cylinder - assembly overview (Bosch 8.0 / 8.2), Fault indication via control lights, Front wheel brake - repair and Vacuum system - Check. Show more
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Repair manual FOX Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical Data
    1
  • 1.1 Brake PR number correspondence
    1
  • 1.2 Brake technical data
    2
  • Anti-lock brake system
    4
  • 1 General information on the Bosch 5.7 anti-lock braking system (ABS)
    4
  • 1.1 ABS Bosch 5.7
    4
  • 2 General information for the anti-lock braking system (ABS) Bosch 8.0
    5
  • 3 General information on the Bosch 8.2 anti-lock braking system (ABS)
    7
  • 4 General information on the Bosch 9.0 anti-lock braking system (ABS)
    8
  • 5 Information on repair works on the ABS
    9
  • 7 Electrical/electronic components and installing locations
    11
  • 7.1 ABS Bosch 5.7
    11
  • 7.2 ABS Bosch 8.0 (ABS/ESP)
    13
  • 7.3 ABS Bosch 8.2
    15
  • 7.4 ABS Bosch 9.0
    16
  • 8.1 Hydraulic unit connections
    20
  • 8.2 Command unit for hydraulic unit - remove and install
    20
  • 8.3 Brake pressure sensor 1 G201 - remove and install
    25
  • 9 Hydraulic unit, brake servo/brake master cylinder - assembly overview (Bosch 8.0 / 8.2)
    26
  • 9.1 Hydraulic unit connections
    28
  • 9.2 ABS control unit J104 on ABS hydraulic unit N55 - remove and install
    28
  • 10 Fault indication via control lights
    35
  • 10.1 Control lights
    35
  • 11 ABS system components on the front and rear axles - remove and install
    37
  • 11.1 ABS system components on the front axle - remove and install
    37
  • 11.2 Front axle speed sensor - remove and install
    37
  • 11.3 Bosch 5.7 front speed sensor cables - remove and install
    38
  • 11.4 Bosch 8.0 / 8.2 front speed sensor cables - remove and install
    41
  • 11.6 Speed sensor on rear axle (drum brake) - remove and install
    43
  • 11.7 Rear speed sensor cables - remove and install
    44
  • 12 ESP system components - remove and install
    46
  • 12.2 Steering angle sensor G85 - remove and install
    47
  • Brakes - mechanism
    48
  • 1 Front wheel brake - repair
    48
  • 1.1 Front brake - Brake caliper FS II - assembly overview
    48
  • 1.2 Brake pads - remove and install
    50
  • 1.3 FS II brake caliper - remove and install
    52
  • 1.4 Front wheel brake - FS II brake caliper - repair
    55
  • 1.5 Brake pads, FS III disc brake cylinder - remove and install
    56
  • 1.6 FS III brake caliper - remove and install
    58
  • 1.7 Brake disc - remove and install
    60
  • 1.8 Brake disc - check (disc knocking)
    61
  • 1.9 Brake disc with visual check - check
    62
  • 2 Rear wheel brake (drum brake) - repair
    65
  • 2.1 Rear wheel brake - assembly overview
    65
  • 2.2 Brake drum - repair
    67
  • 2.3 Brake drum - remove and install
    69
  • 2.4 Brake shoes - remove and install
    70
  • 2.5 Rear wheel brake cylinder - remove and install
    73
  • 3 Handbrake - assembly overview
    74
  • 3.1 Handbrake cable - adjust
    74
  • 3.2 Handbrake cable (drum brake) - remove and install
    76
  • 3.3 Handbrake lever handle - remove and install
    81
  • 3.4 Handbrake lever - remove and install
    82
  • 3.5 Handbrake switch - remove and install
    84
  • 4 Brake pedal - assembly overview
    85
  • 4.1 Brake pedal - separate
    86
  • 4.2 Pedal set - remove and install
    87
  • 4.3 Brake pedal - remove and install
    88
  • 4.4 Brake pedal switch F47 - remove and install
    89
  • Brakes - hydraulics
    90
  • 1 Assembly overview: Brake servo/brake master cylinder
    90
  • 1.1 Master cylinder - remove and install
    92
  • 1.2 Inspect the non-return valve
    93
  • 1.3 Brake servo - remove and install
    93
  • 2 Vacuum system - Check
    99
  • 2.1 Test instructions
    99
  • 2.2 Servo brake vacuum measurement device VAS 6721 - connect
    100
  • 2.3 Vacuum generation control
    101
  • 2.4 Leak control
    101
  • 2.5 Vacuum generation with the manual vacuum pump VAS 6213
    103
  • 3 Front brake caliper, FS II brake caliper - repair
    104
  • 3.1 Plunger for front brake caliper - remove and install
    105
  • 4 Front brake caliper, FS II brake caliper - repair
    107
  • 4.1 Front brake caliper plunger - remove and install
    107
  • 5 Vehicles without braking power adjustment - assembly overview
    110
  • 6 Braking power adjustment - assembly overview
    111
  • 6.1 Braking power adjustment - adjust
    112
  • 6.2 Braking power adjustment - check
    112
  • 7 Bleed the brake system
    114
  • 7.1 Bleed the brake system with the filling and bleeding equipment
    114
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / FOX (2010) / FOX (2014)
Suitable car types 5Z1, 5Z7, 5Z4
Category Reparaturanleitung

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