Name: Brake systems
Brand: Volkswagen
SKU: CDG9ec4d4c9a90e
Price: 10.89 EUR
Availability: InStock

Content
Details
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Repair manual FOX Brake systems PDF download has the following content:

Chapter overview

Technical data
1
1 Technical Data
1
1.1 Brake PR number correspondence
1
1.2 Brake technical data
2
Anti-lock brake system
4
1 General information on the Bosch 5.7 anti-lock braking system (ABS)
4
1.1 ABS Bosch 5.7
4
2 General information for the anti-lock braking system (ABS) Bosch 8.0
5
3 General information on the Bosch 8.2 anti-lock braking system (ABS)
7
4 General information on the Bosch 9.0 anti-lock braking system (ABS)
8
5 Information on repair works on the ABS
9
7 Electrical/electronic components and installing locations
11
7.1 ABS Bosch 5.7
11
7.2 ABS Bosch 8.0 (ABS/ESP)
13
7.3 ABS Bosch 8.2
15
7.4 ABS Bosch 9.0
16
8.1 Hydraulic unit connections
20
8.2 Command unit for hydraulic unit - remove and install
20
8.3 Brake pressure sensor 1 G201 - remove and install
25
9 Hydraulic unit, brake servo/brake master cylinder - assembly overview (Bosch 8.0 / 8.2)
26
9.1 Hydraulic unit connections
28
9.2 ABS control unit J104 on ABS hydraulic unit N55 - remove and install
28
10 Fault indication via control lights
35
10.1 Control lights
35
11 ABS system components on the front and rear axles - remove and install
37
11.1 ABS system components on the front axle - remove and install
37
11.2 Front axle speed sensor - remove and install
37
11.3 Bosch 5.7 front speed sensor cables - remove and install
38
11.4 Bosch 8.0 / 8.2 front speed sensor cables - remove and install
41
11.6 Speed sensor on rear axle (drum brake) - remove and install
43
11.7 Rear speed sensor cables - remove and install
44
12 ESP system components - remove and install
46
12.2 Steering angle sensor G85 - remove and install
47
Brakes - mechanism
48
1 Front wheel brake - repair
48
1.1 Front brake - Brake caliper FS II - assembly overview
48
1.2 Brake pads - remove and install
50
1.3 FS II brake caliper - remove and install
52
1.4 Front wheel brake - FS II brake caliper - repair
55
1.5 Brake pads, FS III disc brake cylinder - remove and install
56
1.6 FS III brake caliper - remove and install
58
1.7 Brake disc - remove and install
60
1.8 Brake disc - check (disc knocking)
61
1.9 Brake disc with visual check - check
62
2 Rear wheel brake (drum brake) - repair
65
2.1 Rear wheel brake - assembly overview
65
2.2 Brake drum - repair
67
2.3 Brake drum - remove and install
69
2.4 Brake shoes - remove and install
70
2.5 Rear wheel brake cylinder - remove and install
73
3 Handbrake - assembly overview
74
3.1 Handbrake cable - adjust
74
3.2 Handbrake cable (drum brake) - remove and install
76
3.3 Handbrake lever handle - remove and install
81
3.4 Handbrake lever - remove and install
82
3.5 Handbrake switch - remove and install
84
4 Brake pedal - assembly overview
85
4.1 Brake pedal - separate
86
4.2 Pedal set - remove and install
87
4.3 Brake pedal - remove and install
88
4.4 Brake pedal switch F47 - remove and install
89
Brakes - hydraulics
90
1 Assembly overview: Brake servo/brake master cylinder
90
1.1 Master cylinder - remove and install
92
1.2 Inspect the non-return valve
93
1.3 Brake servo - remove and install
93
2 Vacuum system - Check
99
2.1 Test instructions
99
2.2 Servo brake vacuum measurement device VAS 6721 - connect
100
2.3 Vacuum generation control
101
2.4 Leak control
101
2.5 Vacuum generation with the manual vacuum pump VAS 6213
103
3 Front brake caliper, FS II brake caliper - repair
104
3.1 Plunger for front brake caliper - remove and install
105
4 Front brake caliper, FS II brake caliper - repair
107
4.1 Front brake caliper plunger - remove and install
107
5 Vehicles without braking power adjustment - assembly overview
110
6 Braking power adjustment - assembly overview
111
6.1 Braking power adjustment - adjust
112
6.2 Braking power adjustment - check
112
7 Bleed the brake system
114
7.1 Bleed the brake system with the filling and bleeding equipment
114

Manufacturer's designation	Brake systems
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010) / FOX (2010) / FOX (2014)
Suitable car types	5Z1, 5Z7, 5Z4
Category	Reparaturanleitung

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