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  • Examplepage for repair manual Body Repair - General Information
  • Examplepage for repair manual 2 Body Repair - General Information
  • Examplepage for repair manual 3 Body Repair - General Information

Body Repair - General Information

For Gol / FOX / Polo / VW UP / Kombi / Sedan / Parati / Quantum / Santana / Saveiro / Voyage BR / Virtus [BR] / T-Cross [BR] / Transporter T2 / ...

Original Volkswagen repair manual


5,21 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

740 KB

31 Sites

Detailed technical data

Immediately readable

This repair manual contains: Safety indications, Basic instructions, Symbols explanation, Tooling to the body repair, Glued joints of the body, Corrosion protection measures, Indications to residue disposal and Repair of steel plates. Show more
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Repair manual Body Repair - General Information PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety indications
    1
  • 1.1 Components removal
    1
  • 1.2 Battery, work with weld
    1
  • 1.3 Electronic control units
    1
  • 1.4 Paint, glasses, stuffing, linings
    2
  • 1.5 Fuel tank or fuel line
    2
  • 1.6 Air conditioning system
    2
  • 1.7 Airbag System - Safety measures to work
    3
  • 1.8 Airbag triggers after an accident - which should be replaced
    4
  • 1.9 Verification of safety belts
    4
  • 1.10 Safety measures for belt tensioner
    7
  • 1.11 Vehicles works with belt tensioner
    8
  • 1.12 Repair, alignment and/or bodywork works in vehicles with Airbag
    8
  • 1.13 Removal of the front seats with side airbag
    9
  • 2 Basic instructions
    10
  • 2.1 Accident vehicles diagnosis
    10
  • 2.2 Body supply condition and individual parts for painting
    10
  • 2.3 Alignment
    10
  • 2.4 Cuts for removal
    10
  • 2.5 Body partial parts
    10
  • 2.6 Original joint
    11
  • 2.7 Body galvanized parts
    11
  • 2.8 Removing the residues
    11
  • 2.9 New parts
    11
  • 3 Symbols explanation
    12
  • 3.1 Symbols explanation to welding works
    12
  • 3.2 Symbols explanation to work process
    12
  • 4 Tooling to the body repair
    15
  • 4.1 Hole plier VAG 1329
    15
  • 4.2 Fluid pulveriser VAG 1379 or EQ 7608
    15
  • 4.3 Hot air blower VAG 1416
    15
  • 4.4 Adjustable straps VAG 1438
    15
  • 4.5 Pneumatic saw VAG 1523A or EQ 7415
    16
  • 4.6 Pneumatic hammer VAG 1577
    16
  • 4.7 Welding points remover VAG 1731
    16
  • 4.8 Adhesives Pneumatic Applicator for glass bonded VAG 1761/1 or EQ 7434
    16
  • 4.9 Pneumatic adhesive applicator VAG 2005
    17
  • 5 Glued joints of the body
    18
  • 5.1 Removal procedure:
    18
  • 5.2 Bonding types
    19
  • 5.3 Partial replacement repair solution
    19
  • 6 Corrosion protection measures
    21
  • 6.1 Materials for corrosion protection prior to welding
    21
  • 6.2 Corrosion protection and special warranty against corrosion perforation
    21
  • 7 Indications to residue disposal
    23
  • 7.1 Residue elimination
    23
  • 7.2 Support covers damper - unusable for disposal
    23
  • 7.3 Airbag
    24
  • 8 Repair of steel plates
    25
  • 8.1 Plate body of high strength
    25
  • 8.2 Parts of the galvanized body
    25
  • 8.3 Welding work on galvanized plates
    26
  • 8.4 Repair body shop where there is no paint damage (Paintless dent repair)
    27
Manufacturer's designation Body Repair - General Information
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >) / T-Cross [BR] (2020 >)
Suitable car types 5Z1, 9A2, 5Z6, 5Y1, 5W5, 5X1, 9A4, 5X5, 5X9, 5W1, 9B3, 9B1, 5W9, 9A3, 5U1, 5U2, 5Z3, 5Z7, 9A5, 9A6, 5U, 5U3, 5U4, 7X, 3X, 5UA, 5UC, 5Z4, 6A1, 6A5, 5UB, 5Z5, 5Z9, BC1, 5U5, 5U6, 5UD, BZ1, BZ2, 5UF, 5UE, BC2, 6A6, 5UG, 5U7, BF1
Category Reparaturanleitung

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