Name: Running gear, axles, steering
Brand: Volkswagen
SKU: CDG143041b116b6
Price: 28.9 EUR
Availability: InStock

Content
Details
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Repair manual FOX Running gear, axles, steering PDF download has the following content:

Chapter overview

Technical data
1
1 Assessment of crashed vehicles
1
2 General guidelines
3
3 Technical data
4
3.1 Running gear
4
3.2 Steering
4
Front suspension
5
1 Assessment of crashed vehicles
5
2 Front suspension (►04/13) - repair
6
2.1 Front suspension (►04/13) - assembly overview
6
2.2 Raise the front axle under unloaded conditions
7
3 Front suspension (04/13►) - repair
11
3.1 Front suspension (04/13►) - assembly overview
11
3.2 Raise the front axle under unloaded conditions
12
4 I - Auxiliary frame (assembly mounting) , anti-roll bar, wishbones (►04/13) - repair
16
4.2 Thread in longitudinal member - repair
19
4.3 Swivel joint - check for clearance
19
4.4 Swivel guide (►04/13) - remove and install
20
4.5 Swivel guides - installation position
25
4.6 Wishbone (transversal) (►04/13) - remove and install
26
4.7 Auxiliary frame console (►04/13) - remove and install
31
4.8 Rubber support bearing for the console (►04/13) - replace
34
4.9 Auxiliary frame (assembly mounting) (►04/13) - remove and install
39
4.10 Auxiliary frame (assembly mounting) - position
43
4.11 Anti-roll bar (►04/13) - remove and install
46
5 I - Auxiliary frame (assembly mounting) , anti-roll bar, wishbones (04/13►) - repair
50
5.2 Thread in longitudinal member - repair
52
5.3 Swivel joint - check for clearance
52
5.4 Swivel guide (04/13►) - remove and install
54
5.5 Swivel guide (04/13►) - installation position
59
5.6 Wishbone (transversal) (04/13►) - remove and install
60
5.7 Wishbone (04/13►) - replace front metal-rubber bearing
64
5.8 Wishbone (04/13►) - replace front metal-rubber bearing
67
5.9 Auxiliary frame (assembly mounting) (04/13►) - remove and install
70
5.10 Auxiliary frame (assembly mounting) (04/13►) - position
73
5.11 Anti-roll bar (04/13►) - remove and install
78
6 II - Wheel roller bearings (►04/13) - repair
82
6.1 Wheel roller bearings (►04/13) - assembly overview
82
6.2 Wheel roller bearing for vehicles without ABS (►04/13) - remove and install
84
7 II - Wheel roller bearings (04/13►) - repair
111
7.1 Wheel roller bearings (04/13►) - assembly overview
111
7.2 Wheel roller bearing for vehicles without ABS (04/13►) - remove and install
113
8 III - Front suspension column (►04/13) - repair
138
8.1 Front suspension column (►04/13) - assembly overview
138
8.2 Vehicle identification tag
140
8.3 Suspension column (►04/13) - remove and install
141
8.4 Front suspension spring (►04/13) - repair
147
9 III - Front suspension column (04/13►) - repair
151
9.1 Front suspension column (04/13►) - assembly overview
151
9.2 Vehicle identification tag
153
9.3 Suspension column (04/13►) - remove and install
154
9.4 Front suspension spring (04/13►) - repair
160
10 Constant velocity drive shaft (►04/13) - remove and install
163
10.1 Fastening nut (dodecahedron) of the drive shaft (►04/13) - loosen and tighten
163
10.2 Constant velocity drive shaft (►04/13) - remove and install
166
11 Constant velocity drive shaft (04/13►) - remove and install
175
11.1 Fastening nut (dodecahedron) of the drive shaft (04/13►) - loosen and tighten
175
11.2 Constant velocity drive shaft (04/13►) - remove and install
178
12 IV - Drive shaft with constant velocity joint - repair
187
12.1 Drive shaft with constant velocity joint - assembly overview
187
12.2 Drive shaft with constant velocity joint - repair
189
Rear suspension
196
1 Rear suspension - repairing
196
1.2 Rear suspension with wheel bearing roller (with adjustment) - assembly overview
199
1.3 Lift the rear axle in the unloaded position
201
1.4 Rear axle - remove and install
205
1.5 Metal-rubber bearing - remove and install
210
1.6 Spring - remove and install
218
1.7 Shock absorbers - assembly overview
219
1.8 Shock absorber - remove and install
221
2 Wheel bearings for drum brakes (without adjustment) - repair
224
2.1 Wheel roller bearings (without adjustment) - assembly overview
224
2.2 Wheel hub/wheel bearing unit - remove and install
226
2.3 Shaft end for wheel roller bearings (without adjustment) - remove and install
229
2.4 Shaft end - check
231
3 Wheel bearings for drum brakes (with adjustment) - repair
232
3.1 Wheel roller bearings (with adjustment) - assembly overview
232
3.2 Rear wheel roller bearing - check and adjust clearance
233
3.3 Internal/external rear wheel roller bearing - remove and install
237
3.4 Rear wheel inner roller bearing seal - remove and install
241
3.5 Shaft end for wheel roller bearings (with adjustment) - remove and install
243
3.6 Shaft end - check
246
Wheels, tyres, vehicle geometry
247
1 Wheel bolts
247
1.1 Bolts with anti-theft lock
247
1.2 Wheel bolts - tightening torque
247
2 Vehicle alignment
248
2.1 Miscellaneous
248
2.2 Checking conditions:
249
2.3 Preparation for measurement
250
2.4 Vehicle identification tag
250
2.5 Sequence for vehicle alignment
251
2.6 Nominal values for vehicle alignment
251
2.7 Vehicles in “zero” transverse tilting position
253
2.8 Camber on front axle - adjust
254
2.9 Camber on rear axle - adjust
256
2.10 Convergence on rear axle - adjust
256
2.11 Convergence on front axle - adjust
256
2.12 Left and right-hand steering - check
257
Steering
260
1 Steering wheel
260
1.1 Horn actuator H - remove and install
260
1.2 Steering wheel and Horn actuator H - assembly overview
261
1.3 Steering wheel - remove and install
265
2 Fixed steering column - repair
268
2.1 Fixed steering wheel support and column - assembly overview
268
2.2 Fixed steering column - remove and install
269
3 Adjustable steering column - repair
276
3.1 Steering support and column (adjustable) - assembly overview
276
3.2 Adjustable steering column - remove and install
278
3.3 Steering column - check
289
4 Mechanical steering - repair
290
4.1 Mechanical steering wheel - assembly overview
290
4.2 Mechanical steering box - remove and install
291
4.3 Mechanical steering box - disassemble and assemble
296
5 Power steering box - repair
302
5.1 Power steering - assembly overview
302
5.2 Power steering box - remove and install
303
5.3 Power steering box - disassemble and assemble
310
6 Hydraulic pump, compensation reservoir, hydraulic pipes (power steering)
316
6.1 Hydraulic pump with hydraulic tubes - assembly overview
316
6.2 Hydraulic pump installed on the lower section - assembly overview
319
6.3 Vehicles with hydraulic pump installed on the lower section - remove and install
320
6.4 Hydraulic pump installed on the upper section - assembly overview
324
6.5 Vehicles with hydraulic pump installed on the lower section - remove and install
324
6.6 Hydraulic pump operating pressure - check
328
6.7 Power steering system fluid - replenish
336
7 Electro hydraulic steering (Europe exclusive) - repair
338
7.1 Electro hydraulic steering (Manufacturer Koyo) - assembly overview
338
7.2 Electro hydraulic steering (TRW) - assembly overview
340
7.3 Electro hydraulic steering box - remove and install
342
7.4 Electro hydraulic steering box G250 - remove and install
350
7.5 Electro hydraulic steering box (Manufacturer Koyo) - disassemble and assemble
353
7.6 Electro hydraulic steering box (TRW) - disassemble and assemble
355
7.7 Track rod - remove and install
357
7.8 Left track rod length - check and adjust
359
7.9 Clearance, fastening and protective boots of track rod terminals - check
360
7.10 Correspondence of the track rod tips
361
7.11 Centre steering rack position - determine
361
8 Motor/pump set (Electro hydraulic steering) - repair
362
8.1 Motor/pump set; (Manufacturer Koyo) - assembly overview
362
8.2 Motor/pump set; (Manufacturer TRW) - assembly overview
363
8.3 Motor/pump set - remove and install
365
8.4 Motor/pump set pressure (Koyo / TRW) - check
368
8.5 Steering system - bleed
372
8.6 Steering system tightness - check
372
8.7 Oil level - check
373

Manufacturer's designation	Running gear, axles, steering
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010) / FOX (2010) / FOX (2014)
Suitable car types	5Z1, 5Z7, 5Z4
Category	Reparaturanleitung

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