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  • Examplepage for repair manual Running gear, axles, steering
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  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For FOX

Original Volkswagen repair manual


28,90 €7% VAT incl.

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Language: English

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13.935 KB

380 Sites

Detailed technical data

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This repair manual contains: Assessment of crashed vehicles, Front suspension (►04/13) - repair, I - Auxiliary frame (assembly mounting) , anti-roll bar, wishbones (04/13►) - repair, IV - Drive shaft with constant velocity joint - repair, Wheel bolts, Vehicle alignment, Steering wheel, Adjustable steering column - repair and Hydraulic pump, compensation reservoir, hydraulic pipes (power steering). Show more
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Repair manual FOX Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Assessment of crashed vehicles
    1
  • 2 General guidelines
    3
  • 3 Technical data
    4
  • 3.1 Running gear
    4
  • 3.2 Steering
    4
  • Front suspension
    5
  • 1 Assessment of crashed vehicles
    5
  • 2 Front suspension (►04/13) - repair
    6
  • 2.1 Front suspension (►04/13) - assembly overview
    6
  • 2.2 Raise the front axle under unloaded conditions
    7
  • 3 Front suspension (04/13►) - repair
    11
  • 3.1 Front suspension (04/13►) - assembly overview
    11
  • 3.2 Raise the front axle under unloaded conditions
    12
  • 4 I - Auxiliary frame (assembly mounting) , anti-roll bar, wishbones (►04/13) - repair
    16
  • 4.2 Thread in longitudinal member - repair
    19
  • 4.3 Swivel joint - check for clearance
    19
  • 4.4 Swivel guide (►04/13) - remove and install
    20
  • 4.5 Swivel guides - installation position
    25
  • 4.6 Wishbone (transversal) (►04/13) - remove and install
    26
  • 4.7 Auxiliary frame console (►04/13) - remove and install
    31
  • 4.8 Rubber support bearing for the console (►04/13) - replace
    34
  • 4.9 Auxiliary frame (assembly mounting) (►04/13) - remove and install
    39
  • 4.10 Auxiliary frame (assembly mounting) - position
    43
  • 4.11 Anti-roll bar (►04/13) - remove and install
    46
  • 5 I - Auxiliary frame (assembly mounting) , anti-roll bar, wishbones (04/13►) - repair
    50
  • 5.2 Thread in longitudinal member - repair
    52
  • 5.3 Swivel joint - check for clearance
    52
  • 5.4 Swivel guide (04/13►) - remove and install
    54
  • 5.5 Swivel guide (04/13►) - installation position
    59
  • 5.6 Wishbone (transversal) (04/13►) - remove and install
    60
  • 5.7 Wishbone (04/13►) - replace front metal-rubber bearing
    64
  • 5.8 Wishbone (04/13►) - replace front metal-rubber bearing
    67
  • 5.9 Auxiliary frame (assembly mounting) (04/13►) - remove and install
    70
  • 5.10 Auxiliary frame (assembly mounting) (04/13►) - position
    73
  • 5.11 Anti-roll bar (04/13►) - remove and install
    78
  • 6 II - Wheel roller bearings (►04/13) - repair
    82
  • 6.1 Wheel roller bearings (►04/13) - assembly overview
    82
  • 6.2 Wheel roller bearing for vehicles without ABS (►04/13) - remove and install
    84
  • 7 II - Wheel roller bearings (04/13►) - repair
    111
  • 7.1 Wheel roller bearings (04/13►) - assembly overview
    111
  • 7.2 Wheel roller bearing for vehicles without ABS (04/13►) - remove and install
    113
  • 8 III - Front suspension column (►04/13) - repair
    138
  • 8.1 Front suspension column (►04/13) - assembly overview
    138
  • 8.2 Vehicle identification tag
    140
  • 8.3 Suspension column (►04/13) - remove and install
    141
  • 8.4 Front suspension spring (►04/13) - repair
    147
  • 9 III - Front suspension column (04/13►) - repair
    151
  • 9.1 Front suspension column (04/13►) - assembly overview
    151
  • 9.2 Vehicle identification tag
    153
  • 9.3 Suspension column (04/13►) - remove and install
    154
  • 9.4 Front suspension spring (04/13►) - repair
    160
  • 10 Constant velocity drive shaft (►04/13) - remove and install
    163
  • 10.1 Fastening nut (dodecahedron) of the drive shaft (►04/13) - loosen and tighten
    163
  • 10.2 Constant velocity drive shaft (►04/13) - remove and install
    166
  • 11 Constant velocity drive shaft (04/13►) - remove and install
    175
  • 11.1 Fastening nut (dodecahedron) of the drive shaft (04/13►) - loosen and tighten
    175
  • 11.2 Constant velocity drive shaft (04/13►) - remove and install
    178
  • 12 IV - Drive shaft with constant velocity joint - repair
    187
  • 12.1 Drive shaft with constant velocity joint - assembly overview
    187
  • 12.2 Drive shaft with constant velocity joint - repair
    189
  • Rear suspension
    196
  • 1 Rear suspension - repairing
    196
  • 1.2 Rear suspension with wheel bearing roller (with adjustment) - assembly overview
    199
  • 1.3 Lift the rear axle in the unloaded position
    201
  • 1.4 Rear axle - remove and install
    205
  • 1.5 Metal-rubber bearing - remove and install
    210
  • 1.6 Spring - remove and install
    218
  • 1.7 Shock absorbers - assembly overview
    219
  • 1.8 Shock absorber - remove and install
    221
  • 2 Wheel bearings for drum brakes (without adjustment) - repair
    224
  • 2.1 Wheel roller bearings (without adjustment) - assembly overview
    224
  • 2.2 Wheel hub/wheel bearing unit - remove and install
    226
  • 2.3 Shaft end for wheel roller bearings (without adjustment) - remove and install
    229
  • 2.4 Shaft end - check
    231
  • 3 Wheel bearings for drum brakes (with adjustment) - repair
    232
  • 3.1 Wheel roller bearings (with adjustment) - assembly overview
    232
  • 3.2 Rear wheel roller bearing - check and adjust clearance
    233
  • 3.3 Internal/external rear wheel roller bearing - remove and install
    237
  • 3.4 Rear wheel inner roller bearing seal - remove and install
    241
  • 3.5 Shaft end for wheel roller bearings (with adjustment) - remove and install
    243
  • 3.6 Shaft end - check
    246
  • Wheels, tyres, vehicle geometry
    247
  • 1 Wheel bolts
    247
  • 1.1 Bolts with anti-theft lock
    247
  • 1.2 Wheel bolts - tightening torque
    247
  • 2 Vehicle alignment
    248
  • 2.1 Miscellaneous
    248
  • 2.2 Checking conditions:
    249
  • 2.3 Preparation for measurement
    250
  • 2.4 Vehicle identification tag
    250
  • 2.5 Sequence for vehicle alignment
    251
  • 2.6 Nominal values for vehicle alignment
    251
  • 2.7 Vehicles in “zero” transverse tilting position
    253
  • 2.8 Camber on front axle - adjust
    254
  • 2.9 Camber on rear axle - adjust
    256
  • 2.10 Convergence on rear axle - adjust
    256
  • 2.11 Convergence on front axle - adjust
    256
  • 2.12 Left and right-hand steering - check
    257
  • Steering
    260
  • 1 Steering wheel
    260
  • 1.1 Horn actuator H - remove and install
    260
  • 1.2 Steering wheel and Horn actuator H - assembly overview
    261
  • 1.3 Steering wheel - remove and install
    265
  • 2 Fixed steering column - repair
    268
  • 2.1 Fixed steering wheel support and column - assembly overview
    268
  • 2.2 Fixed steering column - remove and install
    269
  • 3 Adjustable steering column - repair
    276
  • 3.1 Steering support and column (adjustable) - assembly overview
    276
  • 3.2 Adjustable steering column - remove and install
    278
  • 3.3 Steering column - check
    289
  • 4 Mechanical steering - repair
    290
  • 4.1 Mechanical steering wheel - assembly overview
    290
  • 4.2 Mechanical steering box - remove and install
    291
  • 4.3 Mechanical steering box - disassemble and assemble
    296
  • 5 Power steering box - repair
    302
  • 5.1 Power steering - assembly overview
    302
  • 5.2 Power steering box - remove and install
    303
  • 5.3 Power steering box - disassemble and assemble
    310
  • 6 Hydraulic pump, compensation reservoir, hydraulic pipes (power steering)
    316
  • 6.1 Hydraulic pump with hydraulic tubes - assembly overview
    316
  • 6.2 Hydraulic pump installed on the lower section - assembly overview
    319
  • 6.3 Vehicles with hydraulic pump installed on the lower section - remove and install
    320
  • 6.4 Hydraulic pump installed on the upper section - assembly overview
    324
  • 6.5 Vehicles with hydraulic pump installed on the lower section - remove and install
    324
  • 6.6 Hydraulic pump operating pressure - check
    328
  • 6.7 Power steering system fluid - replenish
    336
  • 7 Electro hydraulic steering (Europe exclusive) - repair
    338
  • 7.1 Electro hydraulic steering (Manufacturer Koyo) - assembly overview
    338
  • 7.2 Electro hydraulic steering (TRW) - assembly overview
    340
  • 7.3 Electro hydraulic steering box - remove and install
    342
  • 7.4 Electro hydraulic steering box G250 - remove and install
    350
  • 7.5 Electro hydraulic steering box (Manufacturer Koyo) - disassemble and assemble
    353
  • 7.6 Electro hydraulic steering box (TRW) - disassemble and assemble
    355
  • 7.7 Track rod - remove and install
    357
  • 7.8 Left track rod length - check and adjust
    359
  • 7.9 Clearance, fastening and protective boots of track rod terminals - check
    360
  • 7.10 Correspondence of the track rod tips
    361
  • 7.11 Centre steering rack position - determine
    361
  • 8 Motor/pump set (Electro hydraulic steering) - repair
    362
  • 8.1 Motor/pump set; (Manufacturer Koyo) - assembly overview
    362
  • 8.2 Motor/pump set; (Manufacturer TRW) - assembly overview
    363
  • 8.3 Motor/pump set - remove and install
    365
  • 8.4 Motor/pump set pressure (Koyo / TRW) - check
    368
  • 8.5 Steering system - bleed
    372
  • 8.6 Steering system tightness - check
    372
  • 8.7 Oil level - check
    373
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / FOX (2010) / FOX (2014)
Suitable car types 5Z1, 5Z7, 5Z4
Category Reparaturanleitung

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