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  • Examplepage for repair manual 3 - Cyl. injection engine (1.2 l)
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  • Examplepage for repair manual 3 3 - Cyl. injection engine (1.2 l)

3 - Cyl. injection engine (1.2 l)

For FOX

Original Volkswagen repair manual


11,46 €7% VAT incl.

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Language: English

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2.851 KB

129 Sites

Detailed technical data

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This repair manual contains: Engine - remove and install, Cylinder head, Camshaft mechanism - repair, Lubrication system components, Activated charcoal filter system and Engine power electronic adjustment (electronic accelerator). Show more
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Repair manual FOX 3 - Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine characteristics
    1
  • Removing and installing engine
    3
  • 1 Engine - remove and install
    3
  • 1.1 Removal - recommendations
    4
  • 1.2 Additional notes and assembly works in vehicles with air conditioning
    7
  • 1.3 Installation
    7
  • 1.4 Tightening torques
    8
  • Crankshaft group
    10
  • 1 Engine - assembly and disassembly
    10
  • 1.1 Part I - Poly-V belt actuation
    10
  • 1.2 Part II - Chain actuation
    11
  • 1.3 Poly-V belt - remove and install
    14
  • 1.4 Command box - remove and install
    15
  • 2 Engine block, sealants
    20
  • 2.1 Crankshaft sealants
    20
  • 2.2 Crankshaft seal (pulley side) - replace
    21
  • 2.3 Crankshaft sealant (flywheel side) - replace
    22
  • Cylinder head, valve gear
    26
  • 1 Cylinder head
    26
  • 1.1 Cylinder head - assembly and disassembly
    26
  • 1.2 Cylinder head - remove and install
    28
  • 1.3 Valve timing - check
    32
  • 1.4 Roller chains - remove and install
    33
  • 1.5 Valve timing - adjust
    35
  • 1.6 Compression - check
    39
  • 2 Camshaft mechanism - repair
    42
  • 2.1 Camshaft mechanism - repair
    42
  • 2.2 Camshaft - check axial clearance
    44
  • 2.3 Valve seat - trim
    45
  • 2.4 Valve guides - check
    48
  • 2.5 Valve rod sealant - replacement
    49
  • Lubrication
    53
  • 1 Lubrication system components
    53
  • 1.1 Engine oil
    53
  • 1.2 Lubrication system - general assembly overview
    53
  • 1.3 Oil filter - assembly overview
    56
  • 1.4 Oil filtering element - remove and install
    56
  • 1.5 Sump - remove and install
    57
  • 1.6 Oil pressure and the Oil pressure switch F1 - check
    59
  • Cooling
    62
  • 1 Cooling system components
    62
  • 1.1 Cooling system components, body side
    62
  • 1.2 Cooling system components, engine side
    64
  • 1.3 Hose connection diagram for cooling system
    65
  • 1.4 Cooling system - drainage and replenishment
    66
  • 1.5 Radiator - remove and install
    68
  • 1.6 Water pump - remove and install
    70
  • Fuel supply system
    73
  • 1 Fuel supply system components - removal and installation
    73
  • 1.1 Fuel supply system components - removal and installation
    73
  • 1.2 Safety measures regarding work on the fuel supply
    76
  • 1.3 Cleaning rules
    76
  • 1.4 Fuel pump (pre-supply pump) G6 - remove and install
    77
  • 1.5 Fuel gauge sensor G - remove and install
    79
  • 1.6 Fuel reservoir - remove and install
    79
  • 1.7 Fuel interruption in case of accident
    81
  • 1.8 Fuel pump (pre-supply pump) G6 - check
    81
  • 1.9 Feeding system - drain the air
    90
  • 2 Activated charcoal filter system
    93
  • 2.1 Operation
    93
  • 2.2 Activated charcoal filter system components - repair
    93
  • 2.3 Fuel tank ventilation - check
    94
  • 3 Engine power electronic adjustment (electronic accelerator)
    96
  • 3.1 Operation
    96
  • 3.2 Engine power electronic adjustment (electronic accelerator)
    96
  • Mixture preparation - injection
    98
  • 1 Injection system
    98
  • 1.1 Component location
    98
  • 1.2 Fuel injection components - remove and install
    101
  • 1.3 Intake manifold - remove and install
    103
  • 1.4 Fuel distributor with injectors - remove and install
    104
  • 1.5 Air filter set - assembly overview
    104
  • 1.6 Air filter assembly - remove and install
    105
  • 1.7 Safety measures
    106
  • 1.8 Cleaning rules
    107
  • 1.9 Technical data
    108
  • 2 Check the components
    109
  • 2.1 Injection valves - check
    109
  • 2.2 Residual pressure and fuel pressure regulator - check
    111
  • 3 Engine control unit J623
    116
  • 3.1 Engine control unit J623 - remove and install
    116
  • 3.2 Engine control unit J623 - check and delete the fault memory
    116
  • 3.3 Functions and components - adapt
    117
  • Exhaust system
    119
  • 1 Exhaust system components
    119
  • 1.1 Exhaust system components - assembly overview
    119
  • 1.2 Rear muffler with supports - assembly overview
    121
  • Ignition system
    122
  • 1 Ignition system
    122
  • 1.1 Ignition system components - assembly overview
    122
  • 1.2 Ignition coils with the final power stages - remove and install
    123
  • 1.3 Safety measures
    124
  • 1.4 Test data, Spark plugs Q
    125
Manufacturer's designation 3 - Cyl. injection engine (1.2 l)
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010)
Suitable car types 5Z1
Engine code CHFA, CHF, BMD
Category Reparaturanleitung

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