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Chemicals Manual

Für FOX / Gol / Polo / Sedan / Kombi / Parati / Saveiro / Quantum / Santana / Transporter T2 / ...

Original VW-Reparaturanleitung


14,36 €inkl. 7% MwSt.

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Sprache: English

Digitale PDF Version

4.396 KB

169 Seiten

Detaillierte technische Daten

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Diese Reparaturanleitung umfasst: Introduction, List of Suppliers, Application guide, Repair Group 10 - Cylinders, cylinder block, support, protector und Repair Group - 66 - External equipment. Mehr anzeigen
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Reparaturanleitung Chemicals Manual pdf Download mit dem Inhalt:

Kapitelübersicht

  • Technical data
    1
  • 1 Introduction
    1
  • 2 List of Suppliers
    2
  • 2.1 3M do Brasil
    2
  • 2.2 Alba Adesivos Ind. Com. Ltda
    2
  • 2.3 Brascola Ltda
    2
  • 2.4 Castrol Brasil Ltda
    2
  • 2.5 Cia Brasileira de Petróleo Ipiranga
    2
  • 2.6 Chevron Brasil S/A
    2
  • 2.7 Colauto - Adesivos e Massas Ltda
    2
  • 2.8 Cremer S.A. Prod. Têxteis e Cirúrgicos
    2
  • 2.9 Dow Corning do Brasil Ltda
    2
  • 2.10 Dow Automotive System
    2
  • 2.11 Du Pont S/A
    2
  • 2.12 Elf Lubrificantes do Brasil
    2
  • 2.13 Esso Brasileira de Petróleo Ltda
    2
  • 2.14 Formiquímica Com. e Repres. de Produtos Químicos Ltda
    2
  • 2.15 Gratec System Indústria de Produtos Químicos Ltda
    2
  • 2.16 Henkel do Brasil Ltda
    2
  • 2.17 Klüber Lubrification Lubrificantes Especiais Ltda
    3
  • 2.18 Loctite Brasil Ltda
    3
  • 2.19 Lumobrás Imp. Com. Ind. Ltda
    3
  • 2.20 ExxonMobil do Brasil Ind. Com. Ltda
    3
  • 2.21 Motul Synthetic Lubricants
    3
  • 2.22 Nippondenso Compressores Ltda
    3
  • 2.23 Pentosin do Brasil Ltda
    3
  • 2.24 Petrobras Distr. S/A
    3
  • 2.25 Promax Prod. Máximos S/A Indústria e Comércio
    3
  • 2.26 Repsol - YPF S.A. Divisão Lubrificantes Brasil
    3
  • 2.27 Quaker Chemical Industria e Comércio Ltda
    3
  • 2.28 Shell Brasil S/A
    3
  • 2.29 Sika S/A
    3
  • 2.30 Solplás - Ind. de Plásticos Ltda
    3
  • 2.31 Solvay Química
    3
  • 2.32 Three Bond do Brasil Ind. e Com. Ltda
    3
  • 2.33 Total Lubrificantes Brasil Ltda
    4
  • 2.34 Tutela Lubrificantes S/A
    4
  • 2.35 Valvoline Lubrificantes Internacionais Ltda
    4
  • 3 List of authorized products
    5
  • 3.1 Assembly Adhesive
    5
  • 3.2 Resin adhesive
    5
  • 3.3 Polyurethane-based sealing adhesive
    5
  • 3.4 Adhesive for sealing gaskets
    5
  • 3.5 Adhesive for packings and linings
    5
  • 3.6 Polyurethane adhesive
    5
  • 3.7 Body adhesive (Polyurethane)
    5
  • 3.8 Resin adhesive
    5
  • 3.9 Sealing adhesives for engines
    5
  • 3.10 High-resistance locking adhesive
    6
  • 3.11 Low viscosity lock adhesive
    6
  • 3.12 Locking adhesive
    6
  • 3.13 Locking adhesive for mechanical seals
    6
  • 3.14 Metal-glass adhesive
    6
  • 3.15 Sealing adhesive
    6
  • 3.16 2-component adhesive
    6
  • 3.17 Universal adhesive
    6
  • 3.18 Additives for coolants - G11
    6
  • 3.19 Additives for coolants - G13
    7
  • 3.20 Activating agent for pre-laminated glass
    7
  • 3.21 Silicone rubber
    7
  • 3.22 Filling and acoustic isolation foam
    7
  • 3.23 Polyurethane adhesive tape
    7
  • 3.24 Cotton tape
    7
  • 3.25 Self-adhesive PVC tape
    7
  • 3.26 Transferable adhesive tape
    7
  • 3.27 Sealing tape
    7
  • 3.28 Double-sided adhesive tape
    8
  • 3.29 Double-sided acrylic foam adhesive tape
    8
  • 3.30 Medium density double-sided adhesive tape
    8
  • 3.31 Hydraulic brake fluid (DOT 4)
    8
  • 3.32 Automatic transmission fluid
    8
  • 3.33 Refrigerant gas - R134a
    8
  • 3.34 Multi-purpose grease
    8
  • 3.35 Semi-fluid grease
    8
  • 3.36 Multi-purpose grease
    8
  • 3.37 Lubrication paste
    9
  • 3.38 Lubricating grease
    9
  • 3.39 Complex grease
    9
  • 3.40 Graphite grease
    9
  • 3.41 Grease for front wheel cylinder support guide pin
    9
  • 3.42 Grease for gearbox side seals
    9
  • 3.43 Grease for electrical contacts
    9
  • 3.44 Polyurea grease
    9
  • 3.45 High temperature grease
    9
  • 3.46 Temperature resistant grease
    10
  • 3.47 Lubricating grease
    10
  • 3.48 Silicone based grease
    10
  • 3.49 Windscreen adhesive set
    10
  • 3.50 Lithium-based lubricant paste
    10
  • 3.51 Adhesive paste and grey sealant
    10
  • 3.52 Adhesive material for glass
    10
  • 3.53 Silicone paste
    10
  • 3.54 Mouldable paste for caulking
    10
  • 3.55 Lubricating paste for high temperatures
    10
  • 3.56 Lubricating paste for constant velocity joints
    11
  • 3.57 Sealing compound
    11
  • 3.58 Sealing compound
    11
  • 3.59 Sealing paste
    11
  • 3.60 Sealing compound
    11
  • 3.61 Sealing compound
    11
  • 3.62 Sealing compound
    11
  • 3.63 Nyogel
    11
  • 3.64 Engine lubrication oil for Petrol, Ethanol engines- VW 501 01
    11
  • 3.65 Engine lubrication oil for Petrol, Ethanol, Totalflex engines- VW 502 00
    12
  • 3.66 Engine oil lubricant for Diesel engines - VW 505 00
    12
  • 3.67 Engine oil lubricant for Diesel engines - VW 507 00
    12
  • 3.68 Engine lubricant oil for Petrol and Totalflex engines - VW 508 88
    12
  • 3.69 Engine oil lubricant for Diesel engines - VW 509 99
    13
  • 3.71 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API-GL4
    13
  • 3.72 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.73 Oil for manual gearbox
    14
  • 3.74 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.75 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.76 Lubricating oil for manual gearbox - SAE 75W90
    14
  • 3.77 Lubricating oil for power steering
    14
  • 3.78 Lubricating oil for automatic gearbox and power steering
    14
  • 3.79 Lubricating oil for the automatic gearbox differential - SAE 75W90
    14
  • 3.80 VW ATF oil for power steering
    15
  • 3.81 VW ATF oil for power steering
    15
  • 3.82 Oil for gear selection mechanism
    15
  • 3.83 Oil for air conditioning compressor - R134a
    15
  • 3.84 White lubricating grease
    15
  • 3.85 Moly grease
    15
  • 3.86 Molybdenum bisulphate lubricating grease
    15
  • 3.87 Copper grease
    15
  • 3.88 Silicon grease
    15
  • 3.89 High temperature paste
    15
  • 3.90 Primer
    16
  • 3.91 Glass primer
    16
  • 3.92 Adhesive remover
    16
  • 3.93 Silicone remover
    16
  • 3.94 Corrosive paste
    16
  • 3.95 Silicone sealant
    16
  • 3.96 Cleaning solution
    16
  • 3.97 Engine leak detection spray
    16
  • 3.98 Cylinder lubricating spray
    16
  • 3.99 Silicone adhesive for sealing
    16
  • 3.100 Mixing tube
    16
  • 3.101 Liquid sealant
    17
  • 3.102 Silicone sealant for engines
    17
  • 3.103 Sealant for exhaust connections
    17
  • 4 Work Instructions for Handling Chemicals
    18
  • 4.1 General considerations
    18
  • 5 Application guide
    23
  • 5.1 Application guide
    23
  • 6 Repair Group 10 - Cylinders, cylinder block, support, protector
    31
  • 6.1 Cylinder base gasket - lubricate
    31
  • 6.2 Engine housing - seal
    32
  • 6.3 Engine housing plugs - fasten
    33
  • 6.4 Cylinder block plugs - fasten
    34
  • 7 Repair Group 13 - Crankshaft group
    35
  • 7.1 Crankshaft needle bearing
    35
  • 7.2 Needle bearing of the fastening hollow screw for the flywheel
    36
  • 7.3 Flywheel fastening screw - lock
    37
  • 8 Repair Group 15 - Cylinder head, valve gear
    38
  • 8.1 Intermediate shaft seal - lubricate for assembly
    38
  • 8.2 Camshaft valve bearing cover (1st and 5th) - Seal
    39
  • 8.3 Cylinder head sealing gasket - glue
    40
  • 8.5 Cylinder head cover - seal
    42
  • 8.6 Cylinder head cover - seal
    43
  • 8.7 Cylinder head cover - seal
    44
  • 9 Repair Group 17 - Lubrication system
    45
  • 9.1 Engine crankcase - Fill / top up oil level
    45
  • 9.3 Engine crankcase - seal
    47
  • 10 Repair Group 19 - Cooling system
    48
  • 10.1 G11 cooling system - fill / adjust additive proportion
    48
  • 10.2 G13 cooling system - fill / adjust additive proportion
    49
  • 11 Repair Group 20 - Supply system - tank, fuel pump
    50
  • 11.1 Accelerator pedal shaft - lubricate
    50
  • 11.2 Accelerator pedal fastening - lubricate
    51
  • 11.3 Accelerator cable and cable end - accelerator pedal fastening - lubricate
    52
  • 12 Repair Group 26 - Exhaust system
    53
  • 12.1 Exhaust connection - seal
    53
  • 13 Repair Group - 28 - Ignition system, pre-ignition system
    54
  • 13.1 Ignition coils with final power stage - lubricate
    54
  • 14 Repair Group 30 - Clutch - control system
    55
  • 14.1 Clutch pedal bung - lubricate
    55
  • 14.2 Clutch control cable - lubricate
    56
  • 14.3 Clutch fork, contact with bearing - lubricate
    57
  • 14.4 Clutch fork bungs - lubricate
    58
  • 14.5 Wing nut for clutch control cable adjustment - lubricate
    59
  • 14.6 Sealing ring for the de-clutch bearing guide - lubricate for assembly
    60
  • 14.7 Clutch cable - lubricate
    61
  • 14.8 Clutch fork and clutch actuating lever - lubricate
    62
  • 14.9 Clutch pedal fastening - lubricate
    63
  • 14.10 Clutch actuating lever - lubricate
    64
  • 14.11 Input shaft splines - lubricate
    65
  • 14.12 Clutch pedal / clutch pedal bung - lubricate
    66
  • 14.13 Pedal support - seal
    67
  • 14.15 Fastening flange for clutch slave cylinder - seal
    69
  • 15 Repair Group - 34 - Drive, housing
    70
  • 15.1 Linkage rod, front/rear section - lubricate
    70
  • 15.2 Gear lever bearing
    71
  • 15.3 Manual gearbox - Fill / top up
    72
  • 15.4 Manual gearbox - Fill / top up level
    73
  • 15.5 Manual Gearbox - fill / top up level
    74
  • 15.6 Manual gearbox - Fill / top up
    75
  • 15.7 Manual Gearbox - fill / top up level
    76
  • 15.9 Gear lever guide plate - lubricate
    78
  • 15.10 Rubber shim for the clutch compartment cover - glue
    79
  • 15.11 Clutch compartment cover - seal
    80
  • 15.12 Linkage rod bellows for the gear lever assembly - fasten / seal
    81
  • 15.14 Gear lever handle - fasten
    83
  • 15.15 Fastening screw for the rear support of the gearbox cushion - seal
    84
  • 15.16 Gearbox cushion - lubricate
    85
  • 15.17 Gear selection mechanism - fill up
    86
  • 15.18 Electric connectors of the gear selection mechanism - apply Nyogel
    87
  • 16 Repair Group 35 - Gears and shafts
    88
  • 16.1 Input shaft splines - lubricate
    88
  • 16.2 Securing bolt of the 5th gear / synchronizing hub assembly - lock
    89
  • 17 Repair Group - 37 - Drive, housing
    90
  • 17.1 Planetary gear box (automatic gearbox) - fill / top up oil level
    90
  • 17.2 Planetary gear box (automatic gearbox) - fill / top up oil level
    91
  • 17.3 Planetary gear box (automatic gearbox) - fill / top up oil level
    92
  • 18 Repair Group - 39 - Gearbox shafts, differential
    93
  • 18.1 Gearbox side seals - lubricate
    93
  • 18.2 Planetary and satellite gears - lubricate for assembly
    94
  • 18.3 Automatic gearbox differential - top up oil level
    95
  • 18.4 Differential cover with gearbox housing - seal
    96
  • 19 Repair Group - 40 - Front suspension
    97
  • 19.1 Constant velocity joint spline - lubricate
    97
  • 19.2 Inner and outer constant velocity joint - lubricate
    98
  • 19.3 Front wheel bearing mounting - lubricate
    99
  • 19.4 Axle end - lubricate
    100
  • 20 Repair Group - 42 - Rear suspension
    107
  • 20.1 Inner and outer constant velocity joint - lubricate
    107
  • 20.2 Shaft end splines - lubricate
    108
  • 20.3 Rear torsion bar - lubricate
    109
  • 20.4 Rear wheel hub - lubricate
    110
  • 20.5 Rear wheel hub seal - lubricate
    111
  • 20.6 Rear wheel bearing - lubricate
    112
  • 21 Repair Group - 46 - Brakes - Mechanical systems
    113
  • 21.1 Rear wheel brake shoe ends - lubricate
    113
  • 21.2 Handbrake cable terminal - lubricate
    114
  • 21.3 Brake pedal safety pin - lubricate
    115
  • 21.4 Securing pin for the operating rod of the master cylinder plunger - lubricate
    116
  • 21.5 Securing pin of the handbrake lever - lubricate
    117
  • 21.6 Handbrake ratchet - lubricate
    118
  • 22 Repair Group - 47 - Brakes - Brake servo hydraulic system
    119
  • 22.1 Brake system - fill / top up
    119
  • 22.3 Fastening screw for the front disc brake cylinder housing - lock
    121
  • 23 Repair Group - 48 - Steering
    122
  • 23.1 Power steering oil reservoir - Fill / top up oil level
    122
  • 23.2 Oil reservoir for the power steering system - fill / top up oil level
    123
  • 23.3 Steering box - Fill / top up level
    124
  • 23.4 Steering box mechanism - lubricate
    125
  • 23.5 Adapter (sleeve) for the upper steering shaft - lock
    126
  • 24 Repair Group - 53 - Body - Rear section
    127
  • 24.1 Bucket sealing membrane - glue
    127
  • 24.2 Rear side panel - protect the paint
    128
  • 25 Repair Group - 55 - Covers
    129
  • 25.1 Bucket protective cover longitudinal member - glue the finishing
    129
  • 25.2 Lower latch of the bonnet - lubricate
    130
  • 25.3 Damper eyelet for the rear cover - lubricate
    131
  • 26 Repair Group - 57 - Front doors / components / central lock
    132
  • 26.1 Front door lock - lubricate
    132
  • 26.2 Lock drive rod - lubricate
    133
  • 26.3 Noise insulation for lock operating rod - glue
    134
  • 26.4 Inner door seal - glue
    135
  • 27 Repair Group - 58 - Rear doors / components
    136
  • 27.1 Rear door lock - lubricate
    136
  • 27.2 Side door lock - lubricate
    137
  • 28 Repair Group - 64 - Windscreens, windows, window mechanism
    138
  • 28.1 Door window activation mechanism - lubricate
    138
  • 28.2 Vent window latch - lubricate
    139
  • 28.3 Front door window support - lubricate
    140
  • 28.4 Front door window activation mechanism - lubricate
    141
  • 28.5 Window crank fastening screw - lock
    142
  • 28.6 Windscreen, side window glass and rear window glass - glue
    143
  • 28.7 Windscreen, side window glass and rear window glass - seal
    144
  • 28.8 Glass - engrave chassis number
    145
  • 28.9 Front and rear door window guide groove - glue
    146
  • 28.10 Vent window - seal
    147
  • 29 Repair Group - 66 - External equipment
    148
  • 29.1 Roof rack fastening screws - lock
    148
  • 30 Repair Group - 68 - Internal equipment
    149
  • 30.1 Interior rearview mirror support - fasten
    149
  • 31 Repair Group - 70 - Lining/insulation
    150
  • 31.1 Door noise insulation - glue
    150
  • 31.2 Noise insulation on rear side panel - glue
    151
  • 31.3 Roof noise insulation - glue
    152
  • 31.4 Door sealing membrane - glue
    153
  • 32 Repair Group - 72 - Seat framework
    154
  • 32.1 Front seat central sliding guide - lubricate
    154
  • 32.2 Front seat side sliding guide - lubricate
    155
  • 33 Repair Group - 87 - Air conditioning
    156
  • 33.1 Air conditioning system - refill with gas
    156
  • 33.2 Air conditioning system - refill with oil
    157
  • 33.3 Air conditioning pressure switch - seal
    158
  • 34 Repair Group - 92 - Windscreen, rear window and headlight wiper and washer
    159
  • 34.1 Windscreen wiper operating rod - lubricate
    159
  • 35 Repair Group - 94 - Switches, lights, and external bulbs
    160
  • 35.1 Contact blade for turn signal switch
    160
  • 36 Repair Group - 97 - Cables and electrical harnesses
    161
  • 36.1 Gaskets for the plastic covers that cover the electric harnesses - seal
    161
Hersteller­bezeichnung Chemicals Manual
Hersteller Volkswagen
Passend für FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006)
Passende Autotypen 5Z1, 9A2, 5Z6, 5Y1, 5W5, 5X1, 9A4, 5X5, 5X9, 9B1, 5W9, 9A3, 5U1, 5U2, 7X, 3X
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Für FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >) / T-Cross [BR] (2020 >)

5,21 € Details

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Digijet-Einspritzanlage/ TSZ-H Zündanlage

Beispielseite für Reparaturanleitung Digijet-Einspritzanlage/ TSZ-H Zündanlage

Für Polo / Polo Coupe / Polo Steilheck / Polo Stufenheck (1987 - 1994)

6,35 € Details

Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

Beispielseite für Reparaturanleitung Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

5,89 € Details

Standheizung, Zusatzheizung

Beispielseite für Reparaturanleitung Standheizung, Zusatzheizung

Für Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

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Unsere Reparaturanleitungen sind Originale, kommen direkt von Volkswagen und erfüllen die höchsten Qualitätsstandards.

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