Chemicals Manual

Kapitelübersicht

• Technical data
  1
• 1 Introduction
  1
• 2 List of Suppliers
  2
• 2.1 3M do Brasil
  2
• 2.2 Alba Adesivos Ind. Com. Ltda
  2
• 2.3 Brascola Ltda
  2
• 2.4 Castrol Brasil Ltda
  2
• 2.5 Cia Brasileira de Petróleo Ipiranga
  2
• 2.6 Chevron Brasil S/A
  2
• 2.7 Colauto - Adesivos e Massas Ltda
  2
• 2.8 Cremer S.A. Prod. Têxteis e Cirúrgicos
  2
• 2.9 Dow Corning do Brasil Ltda
  2
• 2.10 Dow Automotive System
  2
• 2.11 Du Pont S/A
  2
• 2.12 Elf Lubrificantes do Brasil
  2
• 2.13 Esso Brasileira de Petróleo Ltda
  2
• 2.14 Formiquímica Com. e Repres. de Produtos Químicos Ltda
  2
• 2.15 Gratec System Indústria de Produtos Químicos Ltda
  2
• 2.16 Henkel do Brasil Ltda
  2
• 2.17 Klüber Lubrification Lubrificantes Especiais Ltda
  3
• 2.18 Loctite Brasil Ltda
  3
• 2.19 Lumobrás Imp. Com. Ind. Ltda
  3
• 2.20 ExxonMobil do Brasil Ind. Com. Ltda
  3
• 2.21 Motul Synthetic Lubricants
  3
• 2.22 Nippondenso Compressores Ltda
  3
• 2.23 Pentosin do Brasil Ltda
  3
• 2.24 Petrobras Distr. S/A
  3
• 2.25 Promax Prod. Máximos S/A Indústria e Comércio
  3
• 2.26 Repsol - YPF S.A. Divisão Lubrificantes Brasil
  3
• 2.27 Quaker Chemical Industria e Comércio Ltda
  3
• 2.28 Shell Brasil S/A
  3
• 2.29 Sika S/A
  3
• 2.30 Solplás - Ind. de Plásticos Ltda
  3
• 2.31 Solvay Química
  3
• 2.32 Three Bond do Brasil Ind. e Com. Ltda
  3
• 2.33 Total Lubrificantes Brasil Ltda
  4
• 2.34 Tutela Lubrificantes S/A
  4
• 2.35 Valvoline Lubrificantes Internacionais Ltda
  4
• 3 List of authorized products
  5
• 3.1 Assembly Adhesive
  5
• 3.2 Resin adhesive
  5
• 3.3 Polyurethane-based sealing adhesive
  5
• 3.4 Adhesive for sealing gaskets
  5
• 3.5 Adhesive for packings and linings
  5
• 3.6 Polyurethane adhesive
  5
• 3.7 Body adhesive (Polyurethane)
  5
• 3.8 Resin adhesive
  5
• 3.9 Sealing adhesives for engines
  5
• 3.10 High-resistance locking adhesive
  6
• 3.11 Low viscosity lock adhesive
  6
• 3.12 Locking adhesive
  6
• 3.13 Locking adhesive for mechanical seals
  6
• 3.14 Metal-glass adhesive
  6
• 3.15 Sealing adhesive
  6
• 3.16 2-component adhesive
  6
• 3.17 Universal adhesive
  6
• 3.18 Additives for coolants - G11
  6
• 3.19 Additives for coolants - G13
  7
• 3.20 Activating agent for pre-laminated glass
  7
• 3.21 Silicone rubber
  7
• 3.22 Filling and acoustic isolation foam
  7
• 3.23 Polyurethane adhesive tape
  7
• 3.24 Cotton tape
  7
• 3.25 Self-adhesive PVC tape
  7
• 3.26 Transferable adhesive tape
  7
• 3.27 Sealing tape
  7
• 3.28 Double-sided adhesive tape
  8
• 3.29 Double-sided acrylic foam adhesive tape
  8
• 3.30 Medium density double-sided adhesive tape
  8
• 3.31 Hydraulic brake fluid (DOT 4)
  8
• 3.32 Automatic transmission fluid
  8
• 3.33 Refrigerant gas - R134a
  8
• 3.34 Multi-purpose grease
  8
• 3.35 Semi-fluid grease
  8
• 3.36 Multi-purpose grease
  8
• 3.37 Lubrication paste
  9
• 3.38 Lubricating grease
  9
• 3.39 Complex grease
  9
• 3.40 Graphite grease
  9
• 3.41 Grease for front wheel cylinder support guide pin
  9
• 3.42 Grease for gearbox side seals
  9
• 3.43 Grease for electrical contacts
  9
• 3.44 Polyurea grease
  9
• 3.45 High temperature grease
  9
• 3.46 Temperature resistant grease
  10
• 3.47 Lubricating grease
  10
• 3.48 Silicone based grease
  10
• 3.49 Windscreen adhesive set
  10
• 3.50 Lithium-based lubricant paste
  10
• 3.51 Adhesive paste and grey sealant
  10
• 3.52 Adhesive material for glass
  10
• 3.53 Silicone paste
  10
• 3.54 Mouldable paste for caulking
  10
• 3.55 Lubricating paste for high temperatures
  10
• 3.56 Lubricating paste for constant velocity joints
  11
• 3.57 Sealing compound
  11
• 3.58 Sealing compound
  11
• 3.59 Sealing paste
  11
• 3.60 Sealing compound
  11
• 3.61 Sealing compound
  11
• 3.62 Sealing compound
  11
• 3.63 Nyogel
  11
• 3.64 Engine lubrication oil for Petrol, Ethanol engines- VW 501 01
  11
• 3.65 Engine lubrication oil for Petrol, Ethanol, Totalflex engines- VW 502 00
  12
• 3.66 Engine oil lubricant for Diesel engines - VW 505 00
  12
• 3.67 Engine oil lubricant for Diesel engines - VW 507 00
  12
• 3.68 Engine lubricant oil for Petrol and Totalflex engines - VW 508 88
  12
• 3.69 Engine oil lubricant for Diesel engines - VW 509 99
  13
• 3.71 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API-GL4
  13
• 3.72 Lubricating oil for manual gearbox - SAE 75W90
  14
• 3.73 Oil for manual gearbox
  14
• 3.74 Lubricating oil for manual gearbox - SAE 75W90
  14
• 3.75 Lubricating oil for manual gearbox - SAE 75W90
  14
• 3.76 Lubricating oil for manual gearbox - SAE 75W90
  14
• 3.77 Lubricating oil for power steering
  14
• 3.78 Lubricating oil for automatic gearbox and power steering
  14
• 3.79 Lubricating oil for the automatic gearbox differential - SAE 75W90
  14
• 3.80 VW ATF oil for power steering
  15
• 3.81 VW ATF oil for power steering
  15
• 3.82 Oil for gear selection mechanism
  15
• 3.83 Oil for air conditioning compressor - R134a
  15
• 3.84 White lubricating grease
  15
• 3.85 Moly grease
  15
• 3.86 Molybdenum bisulphate lubricating grease
  15
• 3.87 Copper grease
  15
• 3.88 Silicon grease
  15
• 3.89 High temperature paste
  15
• 3.90 Primer
  16
• 3.91 Glass primer
  16
• 3.92 Adhesive remover
  16
• 3.93 Silicone remover
  16
• 3.94 Corrosive paste
  16
• 3.95 Silicone sealant
  16
• 3.96 Cleaning solution
  16
• 3.97 Engine leak detection spray
  16
• 3.98 Cylinder lubricating spray
  16
• 3.99 Silicone adhesive for sealing
  16
• 3.100 Mixing tube
  16
• 3.101 Liquid sealant
  17
• 3.102 Silicone sealant for engines
  17
• 3.103 Sealant for exhaust connections
  17
• 4 Work Instructions for Handling Chemicals
  18
• 4.1 General considerations
  18
• 5 Application guide
  23
• 5.1 Application guide
  23
• 6 Repair Group 10 - Cylinders, cylinder block, support, protector
  31
• 6.1 Cylinder base gasket - lubricate
  31
• 6.2 Engine housing - seal
  32
• 6.3 Engine housing plugs - fasten
  33
• 6.4 Cylinder block plugs - fasten
  34
• 7 Repair Group 13 - Crankshaft group
  35
• 7.1 Crankshaft needle bearing
  35
• 7.2 Needle bearing of the fastening hollow screw for the flywheel
  36
• 7.3 Flywheel fastening screw - lock
  37
• 8 Repair Group 15 - Cylinder head, valve gear
  38
• 8.1 Intermediate shaft seal - lubricate for assembly
  38
• 8.2 Camshaft valve bearing cover (1st and 5th) - Seal
  39
• 8.3 Cylinder head sealing gasket - glue
  40
• 8.5 Cylinder head cover - seal
  42
• 8.6 Cylinder head cover - seal
  43
• 8.7 Cylinder head cover - seal
  44
• 9 Repair Group 17 - Lubrication system
  45
• 9.1 Engine crankcase - Fill / top up oil level
  45
• 9.3 Engine crankcase - seal
  47
• 10 Repair Group 19 - Cooling system
  48
• 10.1 G11 cooling system - fill / adjust additive proportion
  48
• 10.2 G13 cooling system - fill / adjust additive proportion
  49
• 11 Repair Group 20 - Supply system - tank, fuel pump
  50
• 11.1 Accelerator pedal shaft - lubricate
  50
• 11.2 Accelerator pedal fastening - lubricate
  51
• 11.3 Accelerator cable and cable end - accelerator pedal fastening - lubricate
  52
• 12 Repair Group 26 - Exhaust system
  53
• 12.1 Exhaust connection - seal
  53
• 13 Repair Group - 28 - Ignition system, pre-ignition system
  54
• 13.1 Ignition coils with final power stage - lubricate
  54
• 14 Repair Group 30 - Clutch - control system
  55
• 14.1 Clutch pedal bung - lubricate
  55
• 14.2 Clutch control cable - lubricate
  56
• 14.3 Clutch fork, contact with bearing - lubricate
  57
• 14.4 Clutch fork bungs - lubricate
  58
• 14.5 Wing nut for clutch control cable adjustment - lubricate
  59
• 14.6 Sealing ring for the de-clutch bearing guide - lubricate for assembly
  60
• 14.7 Clutch cable - lubricate
  61
• 14.8 Clutch fork and clutch actuating lever - lubricate
  62
• 14.9 Clutch pedal fastening - lubricate
  63
• 14.10 Clutch actuating lever - lubricate
  64
• 14.11 Input shaft splines - lubricate
  65
• 14.12 Clutch pedal / clutch pedal bung - lubricate
  66
• 14.13 Pedal support - seal
  67
• 14.15 Fastening flange for clutch slave cylinder - seal
  69
• 15 Repair Group - 34 - Drive, housing
  70
• 15.1 Linkage rod, front/rear section - lubricate
  70
• 15.2 Gear lever bearing
  71
• 15.3 Manual gearbox - Fill / top up
  72
• 15.4 Manual gearbox - Fill / top up level
  73
• 15.5 Manual Gearbox - fill / top up level
  74
• 15.6 Manual gearbox - Fill / top up
  75
• 15.7 Manual Gearbox - fill / top up level
  76
• 15.9 Gear lever guide plate - lubricate
  78
• 15.10 Rubber shim for the clutch compartment cover - glue
  79
• 15.11 Clutch compartment cover - seal
  80
• 15.12 Linkage rod bellows for the gear lever assembly - fasten / seal
  81
• 15.14 Gear lever handle - fasten
  83
• 15.15 Fastening screw for the rear support of the gearbox cushion - seal
  84
• 15.16 Gearbox cushion - lubricate
  85
• 15.17 Gear selection mechanism - fill up
  86
• 15.18 Electric connectors of the gear selection mechanism - apply Nyogel
  87
• 16 Repair Group 35 - Gears and shafts
  88
• 16.1 Input shaft splines - lubricate
  88
• 16.2 Securing bolt of the 5th gear / synchronizing hub assembly - lock
  89
• 17 Repair Group - 37 - Drive, housing
  90
• 17.1 Planetary gear box (automatic gearbox) - fill / top up oil level
  90
• 17.2 Planetary gear box (automatic gearbox) - fill / top up oil level
  91
• 17.3 Planetary gear box (automatic gearbox) - fill / top up oil level
  92
• 18 Repair Group - 39 - Gearbox shafts, differential
  93
• 18.1 Gearbox side seals - lubricate
  93
• 18.2 Planetary and satellite gears - lubricate for assembly
  94
• 18.3 Automatic gearbox differential - top up oil level
  95
• 18.4 Differential cover with gearbox housing - seal
  96
• 19 Repair Group - 40 - Front suspension
  97
• 19.1 Constant velocity joint spline - lubricate
  97
• 19.2 Inner and outer constant velocity joint - lubricate
  98
• 19.3 Front wheel bearing mounting - lubricate
  99
• 19.4 Axle end - lubricate
  100
• 20 Repair Group - 42 - Rear suspension
  107
• 20.1 Inner and outer constant velocity joint - lubricate
  107
• 20.2 Shaft end splines - lubricate
  108
• 20.3 Rear torsion bar - lubricate
  109
• 20.4 Rear wheel hub - lubricate
  110
• 20.5 Rear wheel hub seal - lubricate
  111
• 20.6 Rear wheel bearing - lubricate
  112
• 21 Repair Group - 46 - Brakes - Mechanical systems
  113
• 21.1 Rear wheel brake shoe ends - lubricate
  113
• 21.2 Handbrake cable terminal - lubricate
  114
• 21.3 Brake pedal safety pin - lubricate
  115
• 21.4 Securing pin for the operating rod of the master cylinder plunger - lubricate
  116
• 21.5 Securing pin of the handbrake lever - lubricate
  117
• 21.6 Handbrake ratchet - lubricate
  118
• 22 Repair Group - 47 - Brakes - Brake servo hydraulic system
  119
• 22.1 Brake system - fill / top up
  119
• 22.3 Fastening screw for the front disc brake cylinder housing - lock
  121
• 23 Repair Group - 48 - Steering
  122
• 23.1 Power steering oil reservoir - Fill / top up oil level
  122
• 23.2 Oil reservoir for the power steering system - fill / top up oil level
  123
• 23.3 Steering box - Fill / top up level
  124
• 23.4 Steering box mechanism - lubricate
  125
• 23.5 Adapter (sleeve) for the upper steering shaft - lock
  126
• 24 Repair Group - 53 - Body - Rear section
  127
• 24.1 Bucket sealing membrane - glue
  127
• 24.2 Rear side panel - protect the paint
  128
• 25 Repair Group - 55 - Covers
  129
• 25.1 Bucket protective cover longitudinal member - glue the finishing
  129
• 25.2 Lower latch of the bonnet - lubricate
  130
• 25.3 Damper eyelet for the rear cover - lubricate
  131
• 26 Repair Group - 57 - Front doors / components / central lock
  132
• 26.1 Front door lock - lubricate
  132
• 26.2 Lock drive rod - lubricate
  133
• 26.3 Noise insulation for lock operating rod - glue
  134
• 26.4 Inner door seal - glue
  135
• 27 Repair Group - 58 - Rear doors / components
  136
• 27.1 Rear door lock - lubricate
  136
• 27.2 Side door lock - lubricate
  137
• 28 Repair Group - 64 - Windscreens, windows, window mechanism
  138
• 28.1 Door window activation mechanism - lubricate
  138
• 28.2 Vent window latch - lubricate
  139
• 28.3 Front door window support - lubricate
  140
• 28.4 Front door window activation mechanism - lubricate
  141
• 28.5 Window crank fastening screw - lock
  142
• 28.6 Windscreen, side window glass and rear window glass - glue
  143
• 28.7 Windscreen, side window glass and rear window glass - seal
  144
• 28.8 Glass - engrave chassis number
  145
• 28.9 Front and rear door window guide groove - glue
  146
• 28.10 Vent window - seal
  147
• 29 Repair Group - 66 - External equipment
  148
• 29.1 Roof rack fastening screws - lock
  148
• 30 Repair Group - 68 - Internal equipment
  149
• 30.1 Interior rearview mirror support - fasten
  149
• 31 Repair Group - 70 - Lining/insulation
  150
• 31.1 Door noise insulation - glue
  150
• 31.2 Noise insulation on rear side panel - glue
  151
• 31.3 Roof noise insulation - glue
  152
• 31.4 Door sealing membrane - glue
  153
• 32 Repair Group - 72 - Seat framework
  154
• 32.1 Front seat central sliding guide - lubricate
  154
• 32.2 Front seat side sliding guide - lubricate
  155
• 33 Repair Group - 87 - Air conditioning
  156
• 33.1 Air conditioning system - refill with gas
  156
• 33.2 Air conditioning system - refill with oil
  157
• 33.3 Air conditioning pressure switch - seal
  158
• 34 Repair Group - 92 - Windscreen, rear window and headlight wiper and washer
  159
• 34.1 Windscreen wiper operating rod - lubricate
  159
• 35 Repair Group - 94 - Switches, lights, and external bulbs
  160
• 35.1 Contact blade for turn signal switch
  160
• 36 Repair Group - 97 - Cables and electrical harnesses
  161
• 36.1 Gaskets for the plastic covers that cover the electric harnesses - seal
  161