Name: Chemicals Manual
Brand: Volkswagen
SKU: CDG60c86418a74f
Price: 15.02 EUR
Availability: InStock

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Repair manual Chemicals Manual PDF download has the following content:

Chapter overview

Technical data
1
1 Introduction
1
2 List of Suppliers
2
2.1 3M do Brasil
2
2.2 Alba Adesivos Ind. Com. Ltda
2
2.3 Brascola Ltda
2
2.4 Castrol Brasil Ltda
2
2.5 Cia Brasileira de Petróleo Ipiranga
2
2.6 Chevron Brasil S/A
2
2.7 Colauto - Adesivos e Massas Ltda
2
2.8 Cremer S.A. Prod. Têxteis e Cirúrgicos
2
2.9 Dow Corning do Brasil Ltda
2
2.10 Dow Automotive System
2
2.11 Du Pont S/A
2
2.12 Elf Lubrificantes do Brasil
2
2.13 Esso Brasileira de Petróleo Ltda
2
2.14 Formiquímica Com. e Repres. de Produtos Químicos Ltda
2
2.15 Gratec System Indústria de Produtos Químicos Ltda
2
2.16 Henkel do Brasil Ltda
2
2.17 Klüber Lubrification Lubrificantes Especiais Ltda
3
2.18 Loctite Brasil Ltda
3
2.19 Lumobrás Imp. Com. Ind. Ltda
3
2.20 ExxonMobil do Brasil Ind. Com. Ltda
3
2.21 Motul Synthetic Lubricants
3
2.22 Nippondenso Compressores Ltda
3
2.23 Pentosin do Brasil Ltda
3
2.24 Petrobras Distr. S/A
3
2.25 Promax Prod. Máximos S/A Indústria e Comércio
3
2.26 Repsol - YPF S.A. Divisão Lubrificantes Brasil
3
2.27 Quaker Chemical Industria e Comércio Ltda
3
2.28 Shell Brasil S/A
3
2.29 Sika S/A
3
2.30 Solplás - Ind. de Plásticos Ltda
3
2.31 Solvay Química
3
2.32 Three Bond do Brasil Ind. e Com. Ltda
3
2.33 Total Lubrificantes Brasil Ltda
4
2.34 Tutela Lubrificantes S/A
4
2.35 Valvoline Lubrificantes Internacionais Ltda
4
3 List of authorized products
5
3.1 Assembly Adhesive
5
3.2 Adhesive for polyurethane and polypropylene
5
3.3 Resin adhesive
5
3.4 Polyurethane-based sealing adhesive
5
3.5 Instant adhesive
5
3.6 Adhesive for sealing gaskets
5
3.7 Permanent adhesive
5
3.8 Adhesive for packings and linings
6
3.9 Polyurethane adhesive
6
3.10 Polyurethane adhesive
6
3.11 Epoxy adhesive with 2 components
6
3.12 Sealing adhesives for engines
6
3.13 High-resistance locking adhesive
6
3.14 Low viscosity lock adhesive
6
3.15 Locking adhesive
6
3.16 Locking adhesive for mechanical seals
6
3.17 Medium torque locking adhesive
7
3.18 Adhesive for plastic cap gaskets
7
3.19 Metal-glass adhesive
7
3.20 Sealing adhesive
7
3.21 2-component adhesive
7
3.22 Universal adhesive
7
3.23 Additives for coolants - G11
7
3.24 Additives for coolants - G13
7
3.25 Additive for the windscreen/rear window washer reservoir
7
3.26 Additives for petrol
8
3.27 Activating agent for pre-laminated glass
8
3.28 Silicone rubber
8
3.29 Filling and acoustic isolation foam
8
3.30 Polyurethane adhesive tape
8
3.31 Cotton tape
8
3.32 Self-adhesive PVC tape
8
3.33 Transferable adhesive tape
8
3.34 Sealing tape
8
3.35 Double-sided adhesive tape
9
3.36 Double-sided acrylic foam adhesive tape
9
3.37 Medium density double-sided adhesive tape
9
3.38 Hydraulic brake fluid (DOT 4)
9
3.39 Automatic transmission fluid
9
3.40 Refrigerant gas - R134a
9
3.41 Multi-purpose grease
9
3.42 Semi-fluid grease
9
3.43 Multi-purpose grease
10
3.44 Multi-purpose grease
10
3.45 Special lubrication grease
10
3.46 Polyalphaolefin-based low temperature grease
10
3.47 Lubricating grease
10
3.48 Complex grease
10
3.49 Graphite grease
10
3.50 Grease for front wheel cylinder support guide pin
10
3.51 Grease for gearbox side seals
11
3.52 Lubricating grease
11
3.53 Grease for electrical contacts
11
3.54 Polyurea grease
11
3.55 High temperature grease
11
3.56 Temperature resistant grease
11
3.57 Lubricating grease
11
3.58 Silicone based grease
11
3.59 Windscreen adhesive set
11
3.60 Windscreen adhesive set
12
3.61 Glass adhesion kit
12
3.62 Lithium-based lubricant
12
3.63 Adhesive paste and grey sealant
12
3.64 Adhesive material for glass
12
3.65 Sealing compound
12
3.66 Adhesive material for glass
12
3.67 Silicone paste
12
3.68 Mouldable paste for caulking
12
3.69 Lubricating paste for high temperatures
12
3.70 Lubricating paste for constant velocity joints
13
3.71 Sealing compound
13
3.72 Sealing compound
13
3.73 Sealing compound
13
3.74 Paste for bucket protection
13
3.75 Sealing compound for engines
13
3.76 Sealing compound
13
3.77 Sealing compound for engine
13
3.78 Nyogel
13
3.79 Engine lubricant oil: Petrol, Ethanol - VW 501 01
14
3.80 Engine lubricant oil: Petrol, Ethanol, Totalflex and NGV - VW 502 00
14
3.81 Lubricating oil for diesel engines - VW 505 00
15
3.82 Engine oil lubricant: Diesel - VW 507 00
16
3.83 Engine lubricant oil: Petrol and Totalflex - VW 508 88
16
3.84 Diesel engine lubricant oil - VW 509 99
17
3.86 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API-GL4
17
3.87 Lubricating oil for manual gearbox - SAE 75W90
18
3.88 Lubricating oil for manual gearbox - SAE 75W90
18
3.89 Special oil
18
3.90 Oil for manual gearbox
18
3.91 Lubricating oil for manual gearbox - SAE 75W90
18
3.92 Lubricating oil for manual gearbox - SAE 75W90
18
3.93 Lubricating oil for manual gearbox - SAE 75W90
18
3.94 Lubricating oil for manual gearbox - SAE 75W90
18
3.95 Lubricating oil for manual gearbox - SAE 75W90
19
3.96 Lubricating oil for power steering
19
3.97 Lubricating oil for automatic gearbox and power steering
19
3.98 Lubricating oil for the automatic gearbox differential - SAE 75W90
19
3.99 VW ATF oil for power steering
19
3.100 VW ATF oil for power steering
19
3.101 ATF oil for automatic gearboxes
19
3.102 VW ATF oil for power steering
19
3.103 Oil for gear selection mechanism
19
3.104 Air conditioning compressor oil - R 134a
19
3.105 Oil for the air conditioning compressor
19
3.106 Lubricating oil for assembly
20
3.107 White lubricating grease
20
3.108 Moly grease
20
3.109 Molybdenum bisulphate lubricating grease
20
3.110 Copper grease
20
3.111 Silicon grease
20
3.112 High temperature paste
20
3.113 Primer
20
3.114 Glass primer
20
3.115 Adhesive remover
20
3.116 Cleaning remover
21
3.117 Corrosive paste
21
3.118 Odourless solvent
21
3.119 Cleaning solution
21
3.120 Engine leak detection spray
21
3.121 Cylinder lubricating spray
21
3.122 Primer for polyurethane surface
21
3.123 Adhesive sealant
21
3.124 Mixing tube
21
3.125 Liquid sealant
22
3.126 Silicone sealant for engines
22
3.127 Sealant for exhaust connections
22
3.128 Teflon thread sealant
22
4 Work Instructions for Handling Chemicals
23
4.1 General considerations
23
5 Application guide
28
5.1 Application guide
28
6 Repair Group 10 - Cylinders, cylinder block, support, protector
36
6.1 Cylinder base gasket - lubricate
36
6.2 Engine housing - seal
37
6.3 Engine housing plugs - fasten
38
6.4 Cylinder block plugs - fasten
39
7 Repair Group 13 - Crankshaft group
40
7.1 Crankshaft needle bearing
40
7.2 Needle bearing of the fastening hollow screw for the flywheel
41
7.3 Flywheel fastening screw - lock
42
8 Repair Group 15 - Cylinder head, valve gear
43
8.1 Intermediate shaft seal - lubricate for assembly
43
8.2 Camshaft valve bearing cover (1st and 5th) - Seal
44
8.3 Cylinder head sealing gasket - glue
45
8.5 Cylinder head cover - seal
47
8.6 Cylinder head cover - seal
48
8.7 Cylinder head cover - seal
49
9 Repair Group 17 - Lubrication system
50
9.1 Engine crankcase - Fill / top up oil level
50
9.3 Engine crankcase - seal
52
10 Repair Group 19 - Cooling system
53
10.1 G11 cooling system - fill / adjust additive proportion
53
10.2 G13 cooling system - fill / adjust additive proportion
54
11 Repair Group 20 - Supply system - tank, fuel pump
55
11.1 Fuel tank - add additive
55
11.2 Accelerator pedal shaft - lubricate
56
11.3 Accelerator pedal fastening - lubricate
57
11.4 Accelerator cable and cable end - accelerator pedal fastening - lubricate
58
12 Repair Group 26 - Exhaust system
59
12.1 Exhaust connection - seal
59
13 Repair Group - 28 - Ignition system, pre-ignition system
60
13.1 Ignition coils with final power stage - lubricate
60
14 Repair Group 30 - Clutch - control system
61
14.1 Clutch pedal bung - lubricate
61
14.2 Clutch control cable - lubricate
62
14.3 Clutch fork, contact with bearing - lubricate
63
14.4 Clutch fork bungs - lubricate
64
14.5 Wing nut for clutch control cable adjustment - lubricate
65
14.6 Sealing ring for the de-clutch bearing guide - lubricate for assembly
66
14.7 Clutch cable - lubricate
67
14.8 Clutch fork and clutch actuating lever - lubricate
68
14.9 Clutch pedal fastening - lubricate
69
14.10 Clutch actuating lever - lubricate
70
14.11 Input shaft splines - lubricate
71
14.12 Clutch pedal / clutch pedal bung - lubricate
72
14.13 Pedal support - seal
73
14.15 Fastening flange for clutch slave cylinder - seal
75
15 Repair Group - 34 - Drive, housing
76
15.1 Linkage rod, front/rear section - lubricate
76
15.2 Gear lever bearing
77
15.3 Manual Gearbox - fill / top up level
78
15.4 Manual gearbox - Fill / top up level
79
15.5 Manual Gearbox - fill / top up level
80
15.6 Manual Gearbox - fill / top up level
81
15.7 Manual Gearbox - fill / top up level
82
15.9 Gear lever guide plate - lubricate
84
15.10 Rubber shim for the clutch compartment cover - glue
85
15.11 Clutch compartment cover - seal
86
15.12 Linkage rod bellows for the gear lever assembly - fasten / seal
87
15.14 Gear lever handle - fasten
89
15.15 Fastening screw for the rear support of the gearbox cushion - seal
90
15.16 Gearbox cushion - lubricate
91
15.17 Gear selection mechanism - fill up
92
15.18 Electric connectors of the gear selection mechanism - apply Nyogel
93
16 Repair Group 35 - Gears and shafts
94
16.1 Input shaft splines - lubricate
94
16.2 Fastening screw for the clutch assembly / 5th gear synchronizer - lock
95
17 Repair Group - 37 - Drive, housing
96
17.1 Planetary gear box (automatic gearbox) - fill / top up oil level
96
17.2 Planetary gear box (automatic gearbox) - fill / top up oil level
97
17.3 Planetary gear box (automatic gearbox) - fill / top up oil level
98
18 Repair Group - 39 - Gearbox shafts, differential
99
18.1 Gearbox side seals - lubricate
99
18.2 Planetary and satellite gears - lubricate for assembly
100
18.3 Automatic gearbox differential - top up oil level
101
18.4 Differential cover with gearbox housing - seal
102
19 Repair Group - 40 - Front suspension
103
19.1 Constant velocity joint spline - lubricate
103
19.2 Inner and outer constant velocity joint - lubricate
104
19.3 Front wheel bearing mounting - lubricate
105
19.4 Axle end - lubricate
106
20 Repair Group - 42 - Rear suspension
113
20.1 Inner and outer constant velocity joint - lubricate
113
20.2 Shaft end splines - lubricate
114
20.3 Rear torsion bar - lubricate
115
20.4 Rear wheel hub - lubricate
116
20.5 Rear wheel hub seal - lubricate
117
20.6 Rear wheel bearing - lubricate
118
21 Repair Group - 46 - Brakes - Mechanical systems
119
21.1 Rear wheel brake shoe ends - lubricate
119
21.2 Handbrake cable terminal - lubricate
120
21.3 Brake pedal safety pin - lubricate
121
21.4 Securing pin for the operating rod of the master cylinder plunger - lubricate
122
21.5 Securing pin of the handbrake lever - lubricate
123
21.6 Handbrake ratchet - lubricate
124
22 Repair Group - 47 - Brakes - Brake servo hydraulic system
125
22.1 Brake system - fill / top up
125
22.3 Fastening screw for the front disc brake cylinder housing - lock
127
23 Repair Group - 48 - Steering
128
23.1 Oil reservoir for the power steering system - Fill / top up oil level
128
23.2 Oil reservoir for the power steering system - fill / top up oil level
129
23.3 Steering box - Fill / top up level
130
23.4 Steering box mechanism - lubricate
131
23.5 Adapter (sleeve) for the upper steering shaft - lock
132
24 Repair Group - 53 - Body - Rear section
133
24.1 Bucket sealing membrane - glue
133
24.2 Rear side panel - protect the paint
134
25 Repair Group - 55 - Covers
135
25.1 Bucket protective cover longitudinal member - glue the finishing
135
25.2 Lower latch of the bonnet - lubricate
136
25.3 Damper eyelet for the rear cover - lubricate
137
26 Repair Group - 57 - Front doors / components / central lock
138
26.1 Front door lock - lubricate
138
26.2 Lock drive rod - lubricate
139
26.3 Noise insulation for lock operating rod - glue
140
26.4 Inner door seal - glue
141
27 Repair Group - 58 - Rear doors / components
142
27.1 Rear door lock - lubricate
142
27.2 Side door lock - lubricate
143
28 Repair Group - 64 - Windscreens, windows, window mechanism
144
28.1 Door window activation mechanism - lubricate
144
28.2 Vent window latch - lubricate
145
28.3 Front door window support - lubricate
146
28.4 Front door window activation mechanism - lubricate
147
28.5 Window crank fastening screw - lock
148
28.6 Windscreen, side window glass and rear window glass - glue
149
28.7 Windscreen, side window glass and rear window glass - seal
150
28.8 Glass - engrave chassis number
151
28.9 Front and rear door window guide groove - glue
152
28.10 Vent window - seal
153
29 Repair Group - 66 - External equipment
154
29.1 Roof rack fastening screws - lock
154
30 Repair Group - 68 - Internal equipment
155
30.1 Interior rearview mirror support - fasten
155
31 Repair Group - 70 - Lining/insulation
156
31.1 Door noise insulation - glue
156
31.2 Noise insulation on rear side panel - glue
157
31.3 Roof noise insulation - glue
158
31.4 Door sealing membrane - glue
159
32 Repair Group - 72 - Seat framework
160
32.1 Front seat central sliding guide - lubricate
160
32.2 Front seat side sliding guide - lubricate
161
33 Repair Group - 87 - Air conditioning
162
33.1 Air conditioning system - refill with gas
162
33.2 Air conditioning system - refill with oil
163
33.3 Air conditioning pressure switch - seal
164
34 Repair Group - 92 - Windscreen, rear window and headlight wiper and washer
165
34.1 Windscreen wiper operating rod - lubricate
165
34.2 Windscreen/rear window washer water tank - fill
166
35 Repair Group - 94 - Switches, lights, and external bulbs
167
35.1 Contact blade for turn signal switch
167
36 Repair Group - 97 - Cables and electrical harnesses
168
36.1 Gaskets for the plastic covers that cover the electric harnesses - seal
168

Manufacturer's designation	Chemicals Manual
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >)
Suitable car types	5Z1, 9A2, 5Z6, 5Y1, 5W5, 5X1, 9A4, 5X5, 5X9, 5W1, 9B3, 9B1, 5W9, 9A3, 5U1, 5U2, 5Z3, 5Z7, 9A5, 9A6, 5U, 5U3, 5U4, 7X, 3X, 5UA, 5UC, 5Z4, 6A1, 6A5, 5UB, 5Z5, 5Z9, BC1, 5U5, 5U6, 5UD, 5UF, 5UE
Category	Reparaturanleitung

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