Name: Body Repairs
Brand: Volkswagen
SKU: CDG3a82e82c894b
Price: 28.09 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Polo Body Repairs PDF download has the following content:

Chapter overview

Technical data
1
1 Basic instructions
1
1.1 Original joint
1
1.2 Used joining techniques
1
2 Vehicle identification data
3
2.1 Vehicle identification number
3
2.2 Type plate
4
2.3 Vehicle data sticker
5
3 Safety information
7
4 Gas vehicles
8
5 Moulded foam inserts
9
6 Galvanized body parts, high- and higher-strength and hot-formed body panels
11
7 Laser welding
14
8 Gaps/shut lines
15
8.1 Body - front
15
8.2 Body, centre
16
8.3 Body - rear
19
9 Body dimensions
22
9.1 Body - front
22
9.2 Body, centre
24
9.3 Body - rear
28
9.4 Body dimension for floor panel
30
10 Straightening bracket set
34
10.1 Setup overview of complete body
34
11 Portal gauge
36
11.1 Setup overview of complete body
36
Body - front
38
1 Overview of parts
38
2 Renewing right bracket
39
2.1 Tools
40
2.2 Removing
40
2.3 Installing
41
3 Repairing threads for securing subframe
45
3.1 Contents of thread repair kit
46
3.2 Repairing threads
47
4 Renewing mounting bracket for subframe
51
4.1 Tools
52
4.2 Removing
52
4.3 Installing
53
5 Renewing front longitudinal member end plate
57
5.1 Tools
58
5.2 Removing
58
5.3 Installing
59
6 Renewing upper wheel housing longitudinal member
62
6.1 Tools
63
6.2 Removing
63
6.3 Installing
65
7 Renewing upper wheel housing longitudinal member - part section
69
7.1 Tools
70
7.2 Removing
70
7.3 Installing
72
8 Renewing hinge reinforcement for bonnet
76
8.1 Tools
77
8.2 Removing
77
8.3 Installing
78
9 Renewing upper inner wheel housing longitudinal member
81
9.1 Tools
82
9.2 Removing
82
9.3 Installing
84
10 Renewing upper inner wheel housing longitudinal member - part section
88
10.1 Tools
89
10.2 Removing
89
10.3 Installing
91
11 Renewing front wheel housing
95
11.1 Tools
96
11.2 Removing
96
11.3 Installing
98
12 Renewing front wheel housing (part section)
104
12.1 Tools
105
12.2 Removing
105
12.3 Installing
106
13 Renewing front longitudinal member
109
13.1 Tools
110
13.2 Removing
110
13.3 Installing
113
14 Renewing front longitudinal member (left part section)
119
14.1 Tools
120
14.2 Removing
120
14.3 Installing
121
15 Renewing front longitudinal member (right part section)
125
15.1 Tools
126
15.2 Removing
126
15.3 Installing
127
16 Renewing studs
131
Body - centre
133
1 Overview of parts
133
2 Renewing roof - vehicles with no panorama tilting sunroof
134
2.1 Tools
135
2.2 Removing
135
2.3 Installing
140
3 Renewing roof - vehicles with panorama tilting sunroof
152
3.1 Tools
153
3.2 Removing
153
3.3 Installing
157
4 Renewing front cross member for roof
168
4.1 Tools
169
4.2 Removing
169
4.3 Installing
170
5 Renewing rear roof cross member
173
5.1 Tools
174
5.2 Removing
174
5.3 Installing
175
6 Renewing roof side member
180
6.1 Tools
181
6.2 Removing
182
6.3 Installing
185
7 Renewing A-pillar
191
7.1 Tools
192
7.2 Moulded foam inserts
193
7.3 Removing
193
7.4 Installing
194
8 Renewing upper A-pillar reinforcement (part section repair)
199
8.1 Tools
200
8.2 Moulded foam inserts
200
8.3 Removing
200
8.4 Installing
203
9 Renewing A-pillar reinforcement
212
9.1 Tools
213
9.2 Moulded foam inserts
213
9.3 Removing
213
9.4 Installing
214
10 Renewing B-pillar
219
10.1 Tools
221
10.2 Type plate
221
10.3 Moulded foam inserts
222
10.4 Removing
222
10.5 Installing
224
11 Renewing B-pillar reinforcement
229
11.1 Tools
230
11.2 Type plate
230
11.3 Moulded foam inserts
231
11.4 Removing
231
11.5 Installing
233
12 Renewing outer side member
238
12.1 Tools
239
12.2 Type plate
239
12.3 Moulded foam inserts
240
12.4 Removing
240
12.5 Installing
242
13 Renewing side member reinforcement
247
13.1 Tools
248
13.2 Moulded foam inserts
248
13.3 Removing
248
13.4 Installing
250
14 Renewing inner mounting for seat inner cross member
255
14.1 Tools
256
14.2 Removing
256
14.3 Installing
257
15 Renewing seat cross member
260
15.1 Tools
261
15.2 Removing
261
15.3 Installing
262
16 Renewing outer mounting for seat outer cross member
265
16.1 Tools
266
16.2 Removing
266
16.3 Installing
268
Body - rear
274
1 Overview of parts
274
2 Renewing rear cross panel
275
2.1 Tools
276
2.2 Removing
276
2.3 Installing
278
3 Renewing rear cross member
282
3.1 Tools
283
3.2 Removing
283
3.3 Installing
284
4 Renewing tail light mounting
289
4.1 Tools
290
4.2 Removing
290
4.3 Installing
291
5 Renewing luggage compartment floor
294
5.1 Tools
295
5.2 Moulded foam inserts
295
5.3 Removing
295
5.4 Installing
296
6 Renewing luggage compartment floor (natural gas vehicles)
301
6.1 Tools
302
6.2 Moulded foam inserts
302
6.3 Removing
302
6.4 Installing
303
7 Renewing left floor panel
307
7.1 Tools
308
7.2 Removing
308
7.3 Installing
309
8 Renewing rear end plate for longitudinal member
312
8.1 Tools
313
8.2 Removing
313
8.3 Installing
314
9 Renewing rear longitudinal member (part section)
317
9.1 Tools
318
9.2 Removing
318
9.3 Installing
319
10 Renewing rear longitudinal member (part section – second parting cut)
322
10.1 Tools
323
10.2 Moulded foam inserts
323
10.3 Removing
323
10.4 Installing
325
11 Permitted parting cuts on side panel
335
12 Renewing side panel (part section)
336
12.1 Tools
337
12.2 Moulded foam inserts
338
12.3 Removing
338
12.4 Installing
340
13 Renewing outer wheel housing liner
345
13.1 Tools
346
13.2 Moulded foam inserts
346
13.3 Removing
346
13.4 Installing
347
14 Renewing lock reinforcement
352
14.1 Tools
353
14.2 Removing
353
14.3 Installing
355

Manufacturer's designation	Body Repairs
Manufacturer	Volkswagen
Suitable for	Polo (2018) / Polo (2022)
Suitable car types	AW1, AE1
Category	Reparaturanleitung

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